Near-Net-Shape and Dense Wear Resistant Thermally Sprayed Coatings

Article Preview

Abstract:

Deep drawing of high strength steels imposes high tribological requirements on forming tools. Thermal spraying is regarded as a promising technology to improve the tool’s performance and the service life of the forming tool, as long as ambitious demands of the coating process are matched. In order to qualify a thermal spraying process for a surface technology in deep drawing it is crucial that the coating obtains an extremely dense structure and a smooth, near-net-shape surface. The study presented considers two different approaches to achieve those goals. The application of fine-scaled powders (<10$m) spraying through HVOF technique offers the opportunity to deposit dense coatings with very smooth surfaces. In contrast, it is also feasible to achieve very smooth and dense coatings by combining conventional powders with a subsequently densification procedure

You might also be interested in these eBooks

Info:

Periodical:

Pages:

117-123

Citation:

Online since:

June 2008

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2008 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A. Hrivnak, L. Sobotova: The influence of the deformation aging and the conditions of stress on the properties of the deep drawing steel sheet. J. Mater. Process. Technol. (1992), 34, pp.425-130.

Google Scholar

[2] D. Raabe: Werkstücke hoher Qualität und Produktivität durch Verfahrenskombination beim Kaltmassivumformen. 16. Jahrestreffen der Kaltmassivumformer, Düsseldorf (2001), pp.1-11.

Google Scholar

[3] H. Schulz-Marner, S. Schulte: Verschleißprüfstand für Blechumformwerkzeuge. Bänder Bleche Rohre (1997), 38, pp.50-53.

Google Scholar

[4] V.L. Tellkamp, M.L. Lau, A. Fabel: Thermal spraying of nanocrystalline inconel 718. Nanostructured Materials (1997), 9(1-8), pp.489-492.

DOI: 10.1016/s0965-9773(97)00107-4

Google Scholar

[5] S. Siegmann, O. Brandt, M. Dvorak: Thermally Sprayed Wear Resistant Coatings With Nanostructured Hard Phases. Journal of Thermal Spray Technology (2004), 13(1), pp.37-43.

DOI: 10.1007/s11666-004-0047-1

Google Scholar

[6] M. Gell: Application opportunities for nanostructured materials and coatings. US Materials Science and Engineering, Part A (Structural Materials: Properties, Microstructure and Processing 1995), 204(1-2), pp.246-251.

DOI: 10.1016/0921-5093(95)09969-7

Google Scholar

[7] S.Y. Park, M.C. Kim, C.G. Park: Mechanical properties and microstructure evolution of the nano WC-Co coatings fabricated by detonation gun spraying with post heat treatment. Materials Science and Engineering, Part A (Structural Materials: Properties, Microstructure and Processing 2007), 448-451, pp.894-897.

DOI: 10.1016/j.msea.2006.02.444

Google Scholar

[8] R. Nieminen, P. Vuoristo, K. Niemi: Rolling contact fatigue characteristics of thermally sprayed WC+Co coatings. DVS-Berichte (1996), 175, pp.354-359.

DOI: 10.1016/s0043-1648(97)00138-5

Google Scholar

[9] O. -P. Solonenko: Advanced thermophysical fundamentals of melt-droplet-substrate, interaction and its application in thermal spraying. Institute of Theroretical and Applied Mechanics, Sib. Div. of Russian Academy of Sciences, Novosibirrsk, Russia (2003).

Google Scholar

[10] Z.G. Ban, L.L. Shaw: Characterization of thermal sprayed nanostructured WC-Co coatings derived from nanocrystalline WC-18wt. %Co powders. Journal of Thermal Spray Technology, 2003, 12, pp.112-119.

DOI: 10.1361/105996303770348564

Google Scholar

[11] B.R. Marple, J. Voyer, J.F. Bisson: Thermal spraying of nanostructured cermet coatings. Journal of Materials Processing Technology (2001), 117(3), pp.418-423.

DOI: 10.1016/s0924-0136(01)00798-1

Google Scholar

[12] R. Knight, R.W. Smith, Z. Xiao: Particle Velocity Measurements in HVOF and APS Systems. Thermal Spray Industrial Applications, 1994, pp.331-336.

Google Scholar

[13] J. Landa, I. Illarramendi, J.M. Montalban: Application of nano-HVOF piston rings. Nordtrip 2004, 11th Nordic Symp. on Tribology (2004).

Google Scholar

[14] H. Du, W. Hua, J. Liu: Influence of process variables on the qualities of detonation gun sprayed WC-Co coatings. Materials Science and Engineering, Part A (Structural Materials: Properties, Microstructure and Processing 2005), 408(1-2), pp.202-210.

DOI: 10.1016/j.msea.2005.08.008

Google Scholar

[15] R.C. Eucker: Technologies for Films and Coatings, Developments and Applications. Noyes Publications (1982).

Google Scholar