Surface Roughness in High Feed Turning with Wiper Insert

Zhan Qiang Liu; Peng Zhang; Peng Guo; Xing Ai

doi:10.4028/www.scientific.net/KEM.375-376.406

Paper Titles

Technique Project and Theoretic Research on Surface Finishing to the Wheel Hub
p.385

Experimental Research on Aluminum Alloy Blade’s Surface Roughness of Integrate Rotor Based on Four-Axis High Speed Milling
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Research on Micro Characteristics of Surface and Subsurface Layer in Two-Dimensional Ultrasonic Grinding Nano-Composite Ceramics
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Study on Surface Performance of Carbon-Aluminum-Carbon Electrode of Super-Capacitor in Dry WEDM
p.401

Surface Roughness in High Feed Turning with Wiper Insert
p.406

Influence of Turning by Burnishing on Surface Integrity to Analyze Feasibility of Hybrid Process
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Study on Dry WEDMed Surface Quality of Mould Steel
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Study on Influencing of Technological Parameter with Tools Wear during Turning Fluorophlogopite Glass-Ceramics
p.421

Wear Characteristics of Micro-Diameter Cutter in High Speed Machining Micro Parts
p.425

HomeKey Engineering MaterialsKey Engineering Materials Vols. 375-376Surface Roughness in High Feed Turning with Wiper...

Surface Roughness in High Feed Turning with Wiper Insert

Abstract:

Surface roughness in a turning operation is affected by a great number of factors. Two of the most important factors are feed rate and the size of the corner radius. Surface roughness can be roughly determined to increase with the square of the feed rate and decrease with increased size of the corner radius. However, wiper insert geometries changed this relationship with the capability to generate good surface roughness at relatively higher feeds by transferring small part of the round insert edges into the straight cutting edges of the pointed insert. The principle of how wiper inserts behave different from conventional inserts as to the effects on the surface roughness is explored in this paper. Experimental study of the surface roughness produced in the turning of hardened mild steels using coated carbide tools with both conventional and wiper inserts is conducted. The test results prove the effectiveness of the wiper inserts in providing excellent surface roughness. The results also suggest that the use of the wiper insert is an effective way that significantly increases cutting efficiency without changing the machined surface roughness in high feed turning operations.