The CBN and YG610 were used for remanufacture thermal spray coating cutting. The feed rates, in the experiment, adopt mode of creep feed. The experiment results showed that the YG610 can cut the thermal spray coating efficiently. And the surface finish qualities are all under Ra1, which can come up to the standard of common grinding. But the CBN tools will be broken in the cutting process, though it can perform well in the evenly qualitative material. By experimental investigation and analyses, it can be conclude that both the high hardness and huge impact exist in cutting process, which are main reasons which induce tools broken. So the materials of tools for cutting thermal spray coating need possess both sufficient hardness and toughness.