Paper Title:
Experimental Study of Hot Extrusion Micro Gear of Brass H62
  Abstract

A new micro-forming method, combining a metal’s super-plastic behavior with hot extrudsion technology, has been developed for manufacturing micro-gear from brass H62. The micro-gear, which modulus m = 0.125mm, pressure angle α = 20°, number of teeth z = 6, tip diameter d = 1mm, was selected and its dies were designed with a better die approach angle based on the DEFORM-3D FEA simulation results of the hot extrusion process. Finally the micro-gear was successfully hot extruded at 650°C from blank Φ3mm×3mm with extrusion ratio about 17. A good dimensional accuracy for micro-gear was obtained by using this hot extrusion technology. In the special die set, the split die structure was designed, and the special die materials were chosen, such as the pressure ram was made of tungsten carbide, and the other dies were made of mold materials 4Cr5MoSiV1.

  Info
Periodical
Advanced Materials Research (Volumes 189-193)
Edited by
Zhengyi Jiang, Shanqing Li, Jianmin Zeng, Xiaoping Liao and Daoguo Yang
Pages
2903-2906
DOI
10.4028/www.scientific.net/AMR.189-193.2903
Citation
X. D. Zhou, X. R. Liu, "Experimental Study of Hot Extrusion Micro Gear of Brass H62", Advanced Materials Research, Vols. 189-193, pp. 2903-2906, 2011
Online since
February 2011
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Price
$32.00
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