Paper Title:
Effect of Cutting Fluid Supply Strategies on Surface Finish of Turned Parts
  Abstract

This paper presents the experimental and analytical results of different cutting fluid supply strategies—dry, minimum quantity lubrication (MQL) and flood turning in terms of the surface finish of turned parts. Subsequently, the influence of independent input parameters on surface finish is investigated in order to optimize their effects. Three techniques—traditional analysis, Pareto ANOVA analysis, and the Taguchi method—are employed. Initially mild steel AISI 1030 has been selected as the work material. The results indicate that the cutting fluid supply strategy has insignificant influence on the surface finish of turned parts. However, the amount of cutting fluid in MQL showed some influence. Further research on two additional materials, aluminum 6061 and alloy steel AISI 4340, reveals that the surface roughness for different work materials is influenced differently by the cutting fluid supply strategies and there is a scope for optimizing the cutting fluid supply strategy in terms of both method and the amount of cutting fluid. This will reduce the amount of cutting fluids used and consequently, their negative impact on the environment, by avoiding unnecessary applications.

  Info
Periodical
Advanced Materials Research (Volumes 383-390)
Chapter
Chapter 17: Manufacturing Process Planning and Scheduling
Edited by
Wu Fan
Pages
4576-4584
DOI
10.4028/www.scientific.net/AMR.383-390.4576
Citation
M.N. Islam, N. H. Rafai, B. C. Heng, "Effect of Cutting Fluid Supply Strategies on Surface Finish of Turned Parts", Advanced Materials Research, Vols. 383-390, pp. 4576-4584, 2012
Online since
November 2011
Export
Price
$32.00
Share

In order to see related information, you need to Login.

In order to see related information, you need to Login.

Authors: Yuan Liang Zhang, Zhi Min Zhou, Zhi Hui Xia
Abstract:Ultrasonic vibration is applied to diamond turning of special stainless steel to decrease diamond tool wear and improve the surface quality...
57
Authors: Ming Chu Kong, Wing Bun Lee, Chi Fai Cheung, Suet To
Abstract:The formation of tool marks in single-point diamond turning is a fundamental study of the effect of materials swelling and recovery on...
544
Authors: Yuan Wei Wang, Song Zhang, Jian Feng Li, Tong Chao Ding
Abstract:In this paper, Taguchi method was applied to design the cutting experiments when end milling Inconel 718 with the TiAlN-TiN coated carbide...
911
Authors: Xiao Li Zhu, Song Zhang, Tong Chao Ding, Yuan Wei Wang
Abstract:The experimental study presented in this paper aims to investigate the effects of cutting parameters on cutting forces, and search the...
96
Authors: Yue Feng Yuan, Wen Ying Zhang, Xing Chang
Chapter 6: New Materials and Advanced Materials
Abstract:Cutting force experiments in turning aluminum-silicon alloy ZL104 are carried out with cement carbide tool YG8. The influence of cutting...
971