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Influences of End Surface Angle of Workpiece on Burr Formation in High Speed Machining

Journal Advanced Materials Research (Volumes 69 - 70)
Volume Ultra-Precision Machining Technologies
Edited by Julong Yuan, Shiming Ji, Donghui Wen and Ming Chen
Pages 384-388
DOI 10.4028/www.scientific.net/AMR.69-70.384
Citation Qin Xi Shen et al., 2009, Advanced Materials Research, 69-70, 384
Online since May, 2009
Authors Qin Xi Shen, Gui Cheng Wang, Hai Jun Qu, Yun Ming Zhu
Keywords ABAQUS, Burr, End Surface Angle of Workpiece, High Speed Machining (HSM), Negative Shear Angle, Shear Strain
Abstract

The end surface angle of workpece is one of key factors that affect burr sizes and shapes. In this paper, the burr formation process of different end surface angle is simulated with elastic plastic nonlinear element method based on ABAQUS. The influence of end surface angle of workpiece on burr formation processes in high-speed machining 2024 Aluminum alloy is analyzed. The influence of end surface angle on burr sizes and shapes is studied based on equivalent shear strain and negative shear angle. The results have investigated the mechanisms of burr formation fundamentally, which is the basis of burr minimization.

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