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Flow Front Tracking in ALE/Eulerian Formulation FEM Simulations of Aluminium Extrusion

Journal Key Engineering Materials (Volume 367)
Volume Advances on Extrusion Technology and Simulation of Light Alloys
Edited by Luca Tomesani and Lorenzo Donati
Pages 39-46
DOI 10.4028/www.scientific.net/KEM.367.39
Citation A.J. Koopman et al., 2008, Key Engineering Materials, 367, 39
Online since February, 2008
Authors A.J. Koopman, H.J.M. Geijselaers, J. Huétink
Keywords Filling, Finite Element Model (FEM), Pseudo Concentration, Simulation
Abstract

Even though Extrusion is often regarded as a semi stationary process, the defor- mations of the die at the beginning of the process can have great influence on the process later on. During filling of the die, the deformation of the die depends on the location of the flow front up to a point where parts of the profile will be opened or closed, especially in porthole dies. In this paper we present an accurate 2D method to simulate the filling of extrusion dies. The method is based on the pseudo concentration technique. We compare different options to model the pseudo material and choose the best.

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