Paper Title:

Determination of Forming Limit Strains Using Marciniak-Kuczynski Tests and Automated Digital Image Correlation Procedures

Periodical Key Engineering Materials (Volumes 504 - 506)
Main Theme Material Forming ESAFORM 2012
Edited by M. Merklein and H. Hagenah
Pages 17-22
DOI 10.4028/www.scientific.net/KEM.504-506.17
Citation Dmitry Vysochinskiy et al., 2012, Key Engineering Materials, 504-506, 17
Online since February, 2012
Authors Dmitry Vysochinskiy, Terence Coudert, Aase Reyes, Odd Geir Lademo
Keywords AA6016, Aluminum, DIC, FLD, Formability, Marciniak-Kuczynski Test, Metal Sheet Forming, Sheet Metal, Time-Dependent Method
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Abstract

Forming limit strains are used to construct a forming limit diagram (FLD), which is a diagram in the principal strain space, traditionally used for designing forming operations of sheet metals. A line indicating the boundary between safe and unsafe strains is often called the forming limit curve (FLC). FLDs are also used to evaluate results from finite element simulations. Therefore consistency and reproducibility are important. This paper deals with the experimental determination of forming limit strains from Marciniak-Kuczynski (MK) tests. The material tested is AA6016 aluminum alloy in three different conditions: virgin material and material subjected to 5% and 8% deformation by rolling. Strains were measured by the use of digital image correlation (DIC) technique. Forming limit strains were determined by the use of two automated methods. The results from the two methods are compared and evaluated regarding their applicability to the Marciniak-Kuczynski test and ability to capture actual forming limit strains.