Paper Title:
Selective Laser Melting of Prealloyed High Alloy Steel Powder Beds
  Abstract

This paper presents the results of a recent comprehensive investigation of selective laser melting (slm) of prealloyed gas and water atomised M2 and H13 tool steel powders. The objective of the study was to establish the parameters that control the densification of single and multiple layers with the aim of producing high density parts without the need for infiltration. Powders were processed using continuous wave (CW) CO2 and Nd:YAG lasers. Relationships between alloy composition, powder particle size and shape, flowability, microstructure (phases present, their size, morphology and distribution), track morphology, post scanned density, surface finish and scan conditions (Laser power, spot size and scan speed) are discussed for single track, single layer and multi-layer (up to 25 layers) constructions. Processing with a Nd:YAG laser with powders placed on substrates rather than on a loose powder bed gave more stable builds than with the CO2 laser. Using the Nd:YAG laser densities up to ~90% relative were possible with H13 powder compared with a maximum of ~70% for M2 in multi-layer builds. Maximum density achieved with CW CO2 processing was only ~60%, irrespective of powder composition. The paper compares the processibility of these materials with stainless steel powders processed to higher densities (up to 99% relative) under similar conditions. The results of the work show that a crucial factor for high density processing is melt pool wettability and this is controlled largely by carbon content; low carbon contents producing better wettability, flatter tracks and higher densities. The significance of this observation for the processing high alloy steels by slm will be discussed.

  Info
Periodical
Materials Science Forum (Volumes 514-516)
Edited by
Paula Maria Vilarinho
Pages
516-523
DOI
10.4028/www.scientific.net/MSF.514-516.516
Citation
C. S. Wright, M. Youseffi, S.P. Akhtar, T.H.C. Childs, C. Hauser, P. Fox, "Selective Laser Melting of Prealloyed High Alloy Steel Powder Beds", Materials Science Forum, Vols. 514-516, pp. 516-523, 2006
Online since
May 2006
Export
Price
$32.00
Share

In order to see related information, you need to Login.

In order to see related information, you need to Login.

Authors: Shou Jin Sun, Milan Brandt
Abstract:The melt pool size of a single-track clad in the laser cladding of Hastelloy C, a Nickel based alloy, on mild steel substrate has been...
213
Authors: Mehdi Soodi, Milan Brandt, Syed H. Masood
Abstract:This paper presents an investigation on the microstructure and surface hardness of the parts fabricated by laser assisted Direct Metal...
648
Authors: Lei Zhao, Rong Lu Sun, Yi Wen Lei
Abstract:NiCrBSi+Ti+C and NiCrBSi+TiC composite coatings were fabricated on H13 steel substrate by laser claddings to improve its wear resistance. The...
407
Authors: Xin Tong, Ming Jiang Dai, Min Liu
Chapter 9: Laser Processing Technology
Abstract:Die-casting plunger often fails due to serious wear on its cylindrical surface. The scrap of plunger used in large die-casting machine...
1843