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Design of Optimum Planetary Electro Discharge Machining Strategies

Journal Materials Science Forum (Volume 526)
Volume Advances in Materials Processing Technologies
Edited by M. Marcos and L. Sevilla
Pages 67-72
DOI 10.4028/www.scientific.net/MSF.526.67
Online since October, 2006
Authors Jose Antonio Sánchez, L.N. López de Lacalle, Aitzol Lamikiz
Keywords Electro Discharge Machining (EDM), Planetary Movement, Precision, Surface Finish
Abstract The use of Electrical Discharge Machining (EDM) for the manufacturing of moulds and dies is generally accomplished by using different cutting regimens, from roughing to finishing, until the specified surface finish and dimensional tolerances are met. Multistage planetary EDM can be used to simplify the production process. Benefits such as the reduction of machining time, the need for less electrodes, electrode wear minimization and the improvement of the final surface finish of the component can be obtained. Design of multistage planetary EDM strategies requires a sound knowledge of the optimum radius for each orbit that assures surface roughness and dimensional accuracy together with a minimum machining time. Therefore, it is necessary to know the “exact” value of the gap at each stage. In this paper the influence of different process variables on the design of multistage planetary EDM strategies is analyzed.
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