Paper Title:

A New General Equation of Mean Particle Size for Different Atomization Processes

Periodical Materials Science Forum (Volumes 534 - 536)
Main Theme Progress in Powder Metallurgy
Edited by Duk Yong Yoon, Suk-Joong L. Kang, Kwang Yong Eun and Yong-Seog Kim
Pages 1-4
DOI 10.4028/www.scientific.net/MSF.534-536.1
Citation Yun Zhong Liu et al., 2007, Materials Science Forum, 534-536, 1
Online since January, 2007
Authors Yun Zhong Liu, Yuan Yuan Li
Keywords General Atomization Equation, Mean Particle Size, Metal Atomization
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Abstract

In conventional studies, different empirical atomization equations are correlated for different kinds of atomization methods or even in the same method. In the present study, it was found that the basic law of melt breakup from bulky liquid into droplets can be universally applied to all atomization methods. Based on theoretical analysis, a new general equation of mean particle size applicable to both conventional atomization methods and new atomization processes is presented. The mean particle size in melt atomization is mainly controlled and decided by two key dimensionless parameter groups representing the liquid stability of melts and the breakup ability of atomizer respectively. Different specific atomization mechanisms result in different formulae in conventional atomization methods. In case of gas atomization, it is equivalent with and can be changed into Lubanska Equation. In case of centrifugal atomization, it can be changed into the equations that are currently the most widely used. In case of water atomization, it is similar to the equation proposed by Grandzol and Tallmadge. According to the universal equation, new correlations for mean particle size in novel atomization processes such as Hybrid Atomization and Multistage Atomization were proposed and agreed with our experimental data well.