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Simulation of Aluminium Alloy 5A06 Warm/Hot Hydromechanical Sheet Deep Drawing

Journal Materials Science Forum (Volume 623)
Volume Deformation Processes of Rigid Plastic Materials
Edited by Sergei Alexandrov
Pages 61-69
DOI 10.4028/www.scientific.net/MSF.623.61
Online since May, 2009
Authors Li Hui Lang, Bao Sheng Liu, He Jun Liu, Elena Lyamina
Keywords Finite Element Simulation, Hot Hydromechanical Deep Drawing, Sress-Strain Curve, Warm Hydromechanical Deep Drawing
Abstract The flow behavior and ductility of the Aluminium alloy 5A06 was investigated in the tensile test at the elevated temperatures from 20oC to 300oC and strain rates range of 0.0006s-1 0.06s-1. The influences of strain, strain rate and temperature to elongation strain at fracture , percentage elongation , tensile strength , strain hardening exponent and strain rate sensitive exponent were researched on the basis of experimental stress-strain curves, showing 5A06 is a temperature sensitive alloy. Warm/hot hydromechanical processing of cylindrical cup deep drawing was simulated. It is demonstrated that the differential temperature mode with cool punch and heated die can enhance the forming limit significantly compared with the constant temperature mode of all tools in the same temperature.
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