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Design, Construction and Performance of Silicon Nitride Tool Parts in Steel Thixoforming

Journal Solid State Phenomena (Volumes 116 - 117)
Volume Semi-Solid Processing of Alloys and Composites
Edited by C.G. Kang, S.K. Kim and S.Y. Lee
Pages 690-695
DOI 10.4028/www.scientific.net/SSP.116-117.690
Citation Rainer Telle et al., 2006, Solid State Phenomena, 116-117, 690
Online since October, 2006
Authors Rainer Telle, Simon Muenstermann, Christophe Beyer
Keywords Ceramic, Die, Finite Element Model (FEM), Steel, Tool
Abstract

The design and performance of silicon nitride (Si3N4) dies for the semi-solid processing of steels is studied by the example of a punch and a lower swage in upset forging. The observed failure mechanisms and degradation effects are related to short-term effects resulting from mechanical and thermal loads and long-term effects owing to chemical and tribological attack. Results show that well-defined process conditions (cycle time, solidification time in the die) and a ceramic-suitable design are a pre-requisite for reliability and sufficient service life of ceramic dies.

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