Papers by Author: Andrey Molotnikov

Abstract: Densification of metallic powders by means of extrusion is regarded as a very attractive processing technique that allows obtaining a high level of relative density of the compact. However, the uniformity of the relative density depends on that of strain distribution and on the processing parameters. Several variants of extrusion can be used for compaction of metal particulates, including the conventional extrusion (CE) and equal channel angular pressing (ECAP), often referred to as equal-channel angular extrusion. Each of these processes has certain advantages and drawbacks with respect to compaction. A comparative study of these two extrusion processes influencing the relative density of compacts has been conducted by numerical simulation using commercial finite element software DEFORM2D. The results have been validated by experiments with titanium and magnesium powders and chips.

Abstract: An analytical model describing the deformation behaviour of copper during the high-pressure torsion (HPT) processing is presented. The model was developed on the microstructural basis where the material is partitioned in two ‘phases’, the dislocation densities in cell walls and the dislocation densities cell interior, entering the model as scalar internal variables. The resulting ’phase mixture’ model is combined with strain gradient theory to account for strain non-uniformity inherent in SPD. It was demonstrated that gradient plasticity model is capable of describing the experimentally observed trends and accounting for a homogenisation of the accumulated shear strain across the HPT sample. The predictions of the model with respect to the ultrafine grain size produced by HPT and evolution of dislocation densities are in good agreement with experimental results reported by other research groups.