Papers by Author: Bing Yang

Abstract: This work presents a simulation model for electric vehicles (EVs) power battery ratio configuration in battery exchanging mode and the calculation results of the minimal battery ratios under different battery state of charge (SOC) lower limits. Applying the normal copula function, the composite probability distribution function of daily mileage, daily charging time length and travelling time length in the battery charging mode is obtained. Based on this, the daily mileage probability distribution in battery exchanging mode is derived. A Monte Carlo Simulation (MCS) model with SOC constraints is established to calculate the minimal battery ratio. The EVs battery packs exchange when SOC reaches the lower limit. The travelling data of one certain demonstration running EVs are adopted as an example to test the calculation mode, and the rationality of the mode is verified.

Abstract: Fracture surface observations and statistical deriving are applied for the present investigation on the random fatigue crack growth rates of China grade B cast steel wheel. Results reveal that: the crack grows with relative regular initial tip companied fabric like stripes along the growth direction but few of fatigue striations, and then, cleavage flowers appearing on the district of transient fracture with few of dimples. It indicates that sharp notched structural crack behaviour acts as a few of plastic dissipation process. Non-linear statistical modeling covering entire three pieces of fatigue crack growth is constructed for describing the random crack growth rates. Scattered randomness of the growth rates has been well characterized.

Abstract: Fracture surface observations and statistical deriving are applied experimentally for the present investigation on random fatigue cracking thresholds of China grade B cast steel wheel. Results reveal that: the crack grows with relative regular initial tip companied fabric like stripes along the growth direction but few of fatigue striations and then, cleavage flowers appearing on the district of transient fracture with few of dimples. This indicates that sharp notched structures may be subjected to a little plastic dissipation process. In the same time, non-linear statistical modeling is constructed for describing the random crack growth and then, random fatigue cracking thresholds are measured at specified growth rate. The measurements hold a same growth rate which can not be obtained directly from test results.

Abstract: Synthetic method is studied on assessing scale and surface machined effect on fatigue lives of China railway grade B cast steel wheel. Three kinds of specimens are applied for revealing the non-linear effect with scale kinetics at a least of cost. And 8 to 9 samples are applied for each kind of specimen to reveal the random fatigue behaviour. Assessing work is carried out on a phase of fatigue lives with scale kinetics at a specified strength. Results reveal that fatigue cracks were initiated from the specimen surface having a bigger site and the fatigue damage process companied with less plastic deformation than the material specimens. Random effects on fatigue lives and effect factors are constructed for measuring effects. Statistical character of the test data has been well described.

Abstract: Random fatigue limits are experimentally studied on China grade B cast steel wheel. Test data were obtained by employing a so-called small sampling up-and-down test method. Results reveal that fatigue cracks of the present material were commonly initiated from the casting flaw of shrinkage cavities and grew with typical fatigue river-like flowers and striations. To address the scattered test data, randomness of fatigue limits are comparably measured by the existent four approaches, i.e. conventional, Dixon-Mood, Zhang-Kececioglu, and Zhao-Yang approaches. It is verified that Zhao-Yang approach is appropriately applied for the present assessment on random fatigue limits of China grade B cast steel wheel.

Abstract: Compact tensional specimens are fatigued for modeling the fatigue crack growth rates of the cast steel for Chinese railway rolling wagon bogie frames. Typical fracture surface observations indicate that the fatigue cracks grew with distinct fatigue striations, river-like flowers, and second cracks in perpendicular to the fatigue crack path. Lots of dimples appeared in the transient fracture district to indicate that present material is ductile. Similar to the previous NASGRO’s exploration, a full modeling is proposed from fatigue cracking threshold to the transient fracture corresponding to the material fracture roughness. Availability has been verified to be applied for the present material. In addition, this modeling is very simple that the modeling can be performed by the conventional tests of fatigue cracking thresholds, growth rates, and fracture roughness values.

Abstract: Cyclic deformation characters and description method are investigated to the grade B cast steel for Chinese railway rolling wagon bogie frames. Incremental step test method with 8 strain amplitude loading mode were employed. Results reveal that the material acts as non-Masing behaviour with a significant Bausinger’s effect and appears a slight cyclic softening. Great of dimples in the transient fracture district indicate that present material is ductile. Significant discrepancy between the monotonic and cyclic beaviour was revealed to indicate that there is different monotonic and cyclic deformation behaviour. The scattered cyclic stress-strain relations indicate that appropriate description for the cyclic deformation of present material should be a probabilistic modeling. And then, a probabilistic modeling with measurements of survival probability and confidence is developed to give a good description to the cyclic deformation behaviour.

Abstract: Chemical composition, metallurgical photos, macro- and micro-hardness values, macrostructures, inclusions, denseness, mechanical properties are experimentally investigated on the grade B cast steel for the bogie frames of Chinese railway rolling wagons. Results reveal that the material consists of ferrites and pearlites. Micro-hardness values of the ferrites are significant lower those of pearlites to indicate the ferrites is the weakest phase of material. Casting flaws are mainly point-network like eutectic sulfur compounds and polygonal sphere like Al2S3 compounds. Lower Young's modulus, higher proportion of yielding to ultimate strengths, higher reduction of area, and a lower elongation than those of conventional ferrous alloys are exhibited. These characters are contributed to the non-sharp cast flaws. The flaws play roles of two effects. One is to benefit anti-vibration capacity and fracture roughness. And another is to decrease the mechanical strengths.

Abstract: Surface rolling effect on effective short fatigue cracks density, which reflect the affecting capacity on the initiation firstly and then growth of the dominant short crack result finally in specimen failure, is experimentally studied by a replica technique. Two groups of smooth hourglass shaped specimens of LZ50 axle steel with/without rolled surfaces were tested. The crack density of surface rolled specimens was much lower than that of the other group. This indicates surface rolling technology having the effect of hardening surface layer material to introduce compressive residual stresses. The effect appears to restrain the short crack nucleation and propagation and then, to extend the fatigue life.

Abstract: Scale-induced effect is investigated on the fatigue properties to the grade B cast steel for China railway rolling wagon bogie frame. Three kinds of structure-like specimens with production structural surfaces and different scales were fatigued in a manner of group tests at same stressing amplitude. Their fatigue properties are compared with those of material specimens. Fracture surface observations reveal that the fatigue cracks were initiated from the material casting shrinking cavities with/or hot ties. Distinct fatigue striations, river-like flowers, and second cracks appeared in perpendicular to the fatigue crack path. Lots of dimples appeared in the transient fracture zone to indicate a ductile fracture. Slight deference was observed that more dimples are for material specimen. To consider the scattered fatigue properties, effective sectional area-fatigue life relations are established for the structure-like specimens. And then, a probabilistic model is established for the scattered effect factors on fatigue lives. An effective application is given for constructing structural probabilistic S-N relations including super-long life regime from material S-N curves.