Papers by Author: Bogdan F. Palosz

Abstract: Nano-composites consisting of a primary matrix phase of hard nanocrystalline SiC and a secondary nanocrystalline GaAs semiconductor phase were obtained by high-pressure zone infiltration. The synthesis occurs in three stages: (i) at room- temperature the SiC nanopowder is compacted under high pressure to 8 GPa, (ii) the temperature is increased to 1240°C, above the melting point of GaAs, and the pores were filled with liquid, (iii) on cooling GaAs nanocrystallites grow in the pores. The synthesis was performed using a toroid-type high-pressure apparatus (IHPP PAS, Warsaw) and a six anvil cubic press (MAX80 at HASYLAB, Hamburg). X-ray diffraction studies were performed with a laboratory D5000 Siemens diffractometer. The phase compositionn, grain size and macrostrains in the synthesized materials were examined. The microstructure of the composites was characterized using a Scanning Electron Microscopy (SEM), and High Resolution Transmission Electron Microscopy (TEM). Far-infrared reflectivity and Raman spectroscopy measurements were used to trace built-in strains.

Abstract: Two-nanophase SiC-Zn composites were synthesized under pressure up to 8 GPa at up to 1000oC using an high-pressure infiltration method. The advantage of this technique is that in a single, continuous process the ceramic nanopowder is compressed to form the matrix with nanopores; the nanopores are filled with a liquid secondary phase, (here Zn), which crystallizes as nano-scale grains. The key limitation is that the pores in the infiltrated preform have to stay open during the entire process. For this reason only powders of very hard ceramic materials can be used as a matrix. Two types of SiC nanopowders with average crystallite size of 10 nm and 60 nm and average particle size of 30 nm and 100 nm, respectively were used. The measurements of porosity of the green compacts prepared from these powders, pressed at 2.5 GPa and 8 GPa at room temperature, indicated that open porosity was maintained. The nanocomposites obtained show a “nano-nano” type microstructure with a uniform mixture of SiC and Zn phases. The volume fraction of Zn is 20 % independent of the process conditions and initial powder morphology. The process parameters and powder granularity influenced the crystal size of the secondary phase. The average grain size of Zn varied from 20 to 85 nm and was smaller in the composites obtained with the finer matrix, under higher pressure and at lower temperature. The microhardness HV02 of SiCZn nanocomposites varied from 6 to 22 GPa and increased with an increase of pressure and temperature of the infiltration process, and was significantly larger for the finer grained composites.

Abstract: A technique of preparation of novel nanocrystalline composites by infiltration of a liquid metal under high-pressure is presented. A porous nanocrystalline body is obtained by compacting nanosized powder of a high-hardness ceramic material under the pressure of 2-8 GPa. The molten metal penetrates into the open pores and crystallizes there upon cooling. As a result the second nano-phase is obtained. Practical aspects of the technique and some properties of the composites are discussed.

Abstract: SiC-Zn nanocomposites with about 20% volume fraction of metal were fabricated by infiltration process under the pressure of 2-8 GPa and at the temperature of 400_1000oC. SiC nanopowders used in the experiments formed loosely agglomerated chains of single crystal nanoparticles. The dimension of the agglomerates was in the micrometer range, the mean grain size was up to tens of nanometers. Microstructural investigations of the nanocomposites were performed at a different resolution levels using scanning, transmission electron microscopy and atomic force microscopy techniques (SEM, TEM, AFM, respectively). SEM observations indicate a presence of nano-dispersed, uniform (on the micrometer scale) mixture of two phases. TEM observations show that distribution of SiC and Zn nanocrystallites is uniform on the nanometer scale. High-resolution TEM images demonstrate an existence of thin (on the order of tens of Angstroms) Zn layers separating SiC grains. AFM images of the mechanically polished samples show a smooth surface with the roughness on the order of the SiC grain size (10-30 nm). After ion etching of some samples the AFM topographs show surface irregularities: periodically spaced hillocks 50-100 nm in height. The size of the SiC grains remains equal to that of the initial powder crystallites. The size of the Zn grains varies in the range of 20-100 nm depending on the initial SiC grain size and the composite fabrication conditions.

Abstract: Thermal surface purification in an inert gas flow and densification processes of SiC and diamond nanocrystalline powders with specific surface in the range of 60 – 300 m2/g and average grain sizes from 5 to 15 nm in diameter were examined. Termogravimetric Analysis (TGA) linked with mass spectrometry of outgassing products show that surface impurities desorb at up to 450°C. Further heating above 450°C leads to oxidation of the powder surface. Small Angle X-Ray Scattering (SAXS) and gas porosimetry (ASAP) was applied to investigate densification of the nanocrystalline powders. Compaction under 1GPa or higher pressure was found necessary for obtaining the ceramic matrix with porosity in the nanometer range.

Abstract: A considerable fraction of atoms in nanosize particles is at the grain surface (due to the small size of the crystals). We assume that the surface atoms form a separate structural phase relative to the bulk of the grain (the core). Therefore, one set of the lattice parameters characterizing a nanocrystal may be inadequate for a unique description of its structure. An alternative evaluation of diffraction data of nanocparticles, based on the 'apparent lattice parameter' is proposed. Based on this new methodology it is shown that real nano-crystals constitiute a complex, more than a one-uniform-phase structure.