Papers by Author: Chang Sung Seok

Abstract: The formation of intermetallic compounds in brazed joints between SUS304 and nickel-based filler metal is a major concern, since they considerably degrade the mechanical properties of joints. In this study, the SUS304, which is used widespread, as a general material was vacuum brazed with BNi-2 filler metal, and discussed to determine the influence of different brazing temperature and time on the strength of brazed joints. The results showed that, the mechanical properties of brazing layer could be stabilized through increasing the brazing temperature over 100° C more than melting temperature of filler metal, and increasing the brazing time over 120min. long, and diffusing enough the intermetallic compounds formed in the brazing layer to the base metal.

Abstract: Pipelines for natural gas transmission may be subjected to plastic deformation by the outside force such as ground subsidence, ground liquefaction, cold bending and mechanical damage. Plastic deformation affects the tensile properties and fracture toughness. Tensile test, Crack tip opening displacement test and Charpy impact test were conducted on an API 5L X65 pipe to investigate the mechanical properties of pipeline subjected to plastic deformation. Axial tensile pre-strain up to approximately 10% was applied to plate-type tensile specimens cut from the API 5L X65 pipe prior to mechanical testing. Tensile test revealed that the yield strength and the tensile strength increased with increasing tensile pre-strain. However, the CTOD and Charpy impact energy values for crack initiation decreased with increasing tensile pre-strain.

Abstract: In this paper, the applicability of local approach is examined for SA515 Gr.60 nuclear steel through a series of finite element analyses incorporating modified GTN and Rousselier models as well as fracture toughness tests. To achieve the goal, fracture toughness test data of standard compact tension (CT) specimens are used for calibration of micro-mechanical parameters. Then, from finite element analyses employing the calibrated parameters, fracture resistance (J-R) curves of CT specimens with different crack length to width ratio, with different thickness and with/without 20% side-grooves are predicted. Finally, suitability of the numerically estimated J-R curves was verified by comparison with the corresponding experimental J-R curves.

Abstract: The mechanical properties of in-service facilities under harsh environment a decrease as materials of the facilities degrade. This decrease of mechanical properties can affect the safety operation of the facilities. Therefore, the extent of degradation due to prolonged service exposure must be estimated. Nondestructive evaluation method is a good technique for monitoring the change of mechanical properties of in-service facilities. The most widely used nondestructive methods are the ultrasonic method and the indentation test, which is advantageous with respect of applicability to in-service facilities. The modified theoretical Vary's equation, considering nonlinear response due to material degradation, was proposed for obtaining the correlations between ultrasonic parameters and fracture toughness. Experimental results showed that ultrasonic attenuation, velocity, and nonlinear parameters have significant correlation with fracture toughness and yield strength. The nondestructive evaluation system can be used to obtain the yield strength and ultrasonic parameters simultaneously, and this information can be used to predict the fracture toughness. The predicted results produced good correlations with the experimental results, indicating that the nondestructive evaluation system can be effective in evaluating material properties and degradation, and the life time of facilities.

Abstract: Generally, the shape of graphite and the contents of elements strongly affect the tensile strength of cast iron. In this study, hardness tests and tensile tests for the two types of gray cast iron were carried out. The test results showed the similarity in the hardness but considerable difference in the tensile strength between two materials. Microstructure analysis and chemical analysis were conducted to determine the cause for the difference in the tensile strength between the two types of cast iron. The experimental results showed differences in the microstructure and chemical composition between the two materials. B-type brake disk material(B-type) that had higher tensile strength includes flake, vermicular and spheroidal graphite, whereas A-type brake disk material (A-type) included only flake graphite in the structure. Nodularity of graphite in the B-type was higher than that in the A-type. Also, the B-type had the higher Si content and lower Mn content. In addition, the B-type had Cu, while the A-type did not. Therefore, we concluded that the difference in the strength between the two types of cast iron was due to the difference in the shape of the graphite and the contents of Cu in the cast irons.

Abstract: In this study, we performed fracture tests on thermally aged DLC thin films by using micro-indentation and nano-indentation and investigated the deformation and fracture characteristics of these films. The aged high hydrogen films have better characteristics such as thermal and mechanical stability than low hydrogen films.

Abstract: Used pipes in various mechanisms and structures are produced from raw material by extruding and drawing. The properties such as yield strength, tensile strength, and elongation of a pipe produced by these methods are different from the properties of their raw material. But designers use the properties of the raw material because the actual properties of the pipes are difficult to obtain from testing. Also, the pipe is used after it has been bent in a complex manner and cut to fit it to mechanisms and structures. The bending process, especially, induces deformation of the pipe’s section and residual stress, which are involved in the plastic deformation of the bended pipes. This residual stress affects the pipe’s properties, including its fatigue life. Therefore, it is very important to understand the residual stress of a material. But, the distribution of residual stress of a U-shaped pipe, which is examined in this study, is very complicated and cannot be measured exactly.

Abstract: The Ni-based superalloy GTD-111DS has been widely used as the material of the first stage blade of gas turbine. But there are little data available on the microstructure and mechanical property. The strength and ductility of GTD-111DS decrease more rapidly due to the acceleration of its microstructure degradation under high temperature. The results of study showed that the shape of γ' did not change with increased aging time but the amount and volume fraction of the deposition of secondary γ' increased and secondary γ' grew among primary γ'. Also there was difference of yield strength and tensile strength in room temperature according to heat treatment and collecting region.

Abstract: A burst rupture test has been mainly used for evaluating the burst properties of internal pressurized tubes. Although the burst creep test provides accurate results, its complicated and material-wasting process makes it difficult to perform this test. In the burst test, it is known that the hoop stress is a main reason of burst, so it can be expected that the burst rupture properties are strongly related with the hoop creep rupture properties. A ring test is occasionally used for obtaining the hoop directional properties of tube-shaped structures. In this study, the creep rupture properties of Zirlo tubing are investigated at temperature ranging from 365 to 570
using the ring specimens. An analysis of the fractography was performed and the estimation of service life with Larson-Miller parameter was conducted. Finally, In view of the Dorn equation of power-law, the creep mechanism was determined and discussed.