Papers by Author: Chun Lei Shao

Abstract: The flat end face mechanical seals are widely used in shaft sealing at moderate rotational speed. The thermal deformation of the rotating and stationary rings initiated by friction heat of fluid film should be primarily considered in the design of mechanical seal. In consideration of the coupling effect among the thermal deformation of sealing rings, the fluid flow in the gap composed by end faces of sealing rings and the heat transfer from fluid film to sealing rings, the optimum design method for flat end face mechanical seal is established. The end faces are fabricated to form a divergent gap at the inner side of the sealing rings, and a convergent gap will occur at the outer side and a parallel gap will be obtained at where the original divergent gap is due to the thermal deformation. After optimization, the leakage rate can be reduced while the bearing force of fluid film is still large enough to keep the fluid lubrication of the end faces.

Abstract: Volute casing is one of the important components in centrifugal pumps. The strength and stiffness of the volute casing made of PMMA used for PIV measurement were investigated by fluid-structure interaction (FSI) simulation in consideration of the impeller-volute interaction. The distribution of pressure and shear stress on the inner surface of the volute casing was obtained by FLUENT. Pressure, gravity and shear stress were imposed on the volute casing, and its stress and displacement distributions under different working conditions were obtained using ABAQUS. The results indicate that in comparison with pressure, gravity and shear stress have negligible influence on volute casing deformation. The volute casing is structurally safe under design condition, and its maximum rotational speed can reach to 1690r/min. At this rotational speed, the maximum displacement of the volute casing is 4.6mm, and measurement error caused by refraction is about 0.11%. Furthermore, two methods for improving the volute casing structure were put forward in consideration of light decay as well as the strength and stiffness of the volute casing.

Abstract: Using Reynolds average N-S equations closed by standard k- turbulence model, the steady and unsteady turbulent flow in centrifugal pump was simulated by using MRF model and SM model respectively. A method for predicting the performances of centrifugal pump was built on the basis of computational fluid dynamics. By the presented performance prediction method, not only the flow characteristics of centrifugal pump can be obtained, but also can its performances be evaluated quantitatively and qualitatively. The advantages and disadvantages of some traditional design methods for centrifugal pump were analyzed. On the basis of performance prediction and flow analysis, a new design method was put forward in consideration of the steady and unsteady performances of centrifugal pump. The proposed method can be used to design the centrifugal pump with high running stability, efficiency and cavitation resistance, and it is available for shortening development period and improving design quality of pump.

Abstract: Four kinds of coating materials and two kinds of brush plating materials were screened and sprayed on the surface of valve ball by plasma spraying technology and brush plated on the surface of valve seat by electrical brush technology, respectively. The wear resistance of the sealing pairs and the properties of the plasma sprayed coatings were tested. The results indicate that the sealing pair composed of the valve ball with the plasma sprayed coating of Al2O3-TiO2 and the valve seat with the brush plating layer of nickel tungsten has best combination property. The gap of the sealing pair at room temperature and the leakage rate at elevated temperature of the high temperature ball valve were obtained by FEM method and analysis method, respectively. Therefore, the open and close torque of the high temperature ball valve was determined. According to the results of the research, the failed ball valve was remanufactured, and the performance inspection was also conducted. The remanufactured ball valve has much longer service life than the original one and its sealing behavior was also improved significantly.

Abstract: The time-correlated leakage characteristic of nonmetallic gaskets was analyzed. Considering the effect of the gasket material deterioration on the sealing performance, a time-correlated leakage predication model of nonmetallic gasket sealing connections based on the porous medium theory was proposed. Some tests were performed on compressed non-asbestos fiber gaskets, the leakage behavior was investigated and the coefficients in the leakage model were obtained by regression analysis of experimental data. The predicted leakage rates according to the model were compared with the data reported in some literatures, and the prediction accuracy was also validated. The presented time-correlated leakage model provides an effective way to predict the leakage rate and evaluating the life of gasket sealing connections.

Abstract: Centrifugal pump is a kind of important industrial installation for fluid delivery. The research on the unsteady flow in centrifugal pump is very meaningful to reducing vibration. Particle image velocimetry (PIV) system and test pump designed for PIV measurement were introduced. The experimental scheme and the methods of numerical simulation were discussed. PIV technique was used to measure the unsteady velocity field near the volute tongue under the mode of external synchronization. The unsteady pressure field was simulated by using Sliding Mesh (SM) model provided by Fluent. The results show that the velocity and pressure fluctuate periodically with the rotation of impeller. Partial fluid flows back to the impeller passage and the velocity in the inlet of diffusion tube decreases significantly due to shunt effect of the volute tongue. On the section VIII, the magnitude and fluctuation range of velocity show a decreasing trend in radial direction. The fluctuation of circumferential velocity is related to the position of high-speed flow in impeller passage, and the fluctuation of radial velocity is influenced by blade interference and Coriolis force. The static pressure increases and the dynamic pressure decreases in the radial direction of volute. The velocity and the pressure on the section VIII and the outlet total pressure fluctuate intensively when the blade tail end passes the section VIII and the volute tongue. The vibration of pump can be reduced by increasing the volute tongue mounting angle and decreasing the blade outlet mounting angle properly.