Papers by Author: Dae Hyun Song

Abstract: Mg is one of the most promising structural materials for lightweight applications due to its low density, good castability and damping capacity. In this study, we investigated the effect of silver (Ag) addition on alloy ageing behavior and mechanical properties of Mg-Al-Si-Sn-Sr-Ag alloys with variation of Ag contents (0.1, 0.5, 1.0, 2.0wt%). The ageing kinetics of Ag added alloys was determined and affected by Ag addition. Although the precipitation of platelets of Mg17Al12 within α-Mg matrix was not significantly affected by the silver, mechanical properties such as hardness and tensile properties were improved with increasing Ag contents.

Abstract: The effect of Al content on the microstructural characteristics, tensile and creep properties of Mg-xAl-Zn alloy was investigated. The molten Mg-(3~11)Al-Zn alloys of 700°C were poured into the permanent mould designed to prepare the specimens used in this study. Tensile and creep tests were carried out for each Mg-Al based alloys. Results show that creep resistance decreased while tensile strength improved with increasing Al contents. Microstructural study revealed that morphology and distribution of non equilibrium Mg17Al12 phase is main factor determining the tensile and creep properties of as cast Mg-xAl-Zn alloys. The final purpose of this study is to construct the database of already used Mg-Al based alloy and to develop the heat resistant magnesium alloys to apply transportation systems such as automobile.

Abstract: The effects of tin (Sn) and strontium (Sr) additions on the microstructure and creep properties of Mg-5Al-2Si (AS52) alloys were investigated. Results showed that the addition of Sn did not affect the morphology of secondary phase Mg2Si particles but induced the fine and uniform precipitation of thermally stable Mg2Sn at the grain boundary in the AS52 alloys. However, the morphology modification of the secondary phase Mg2Si particles from Chinese script shape to refined polygonal shape was greatly affected by the addition of Sr. Tensile strength and creep resistance were improved and tensile elongation was also increased in the modified alloy with addition of both Sr and Sn. Sn is the effective element for precipitating thermally stable Mg2Sn finely and uniformly at the grain boundary and Sr is the effective element for refining microstructure. Therefore both Sn and Sr are effective for modifying the microstructure and improving the creep properties of AS52 alloys.

Abstract: AZ31 Mg alloy matrix composites were fabricated by squeeze casting method to improve high temperature properties in this study. The results showed that Mg composites reinforced with Alborex and Ag revealed improved high temperature properties and mechanical properties compared with Mg alloys. High temperature hardness and flexural strength were increased with reinforcement of Alborex, and further increase was obtained with addition of Ag. Also, Alborex reinforced AZ31 containing Ag Mg matrix composite exhibited greater improvement on creep properties. Therefore Mg composites reinforced with Alborex containing Ag were better than those reinforced with Alborex in mechanical properties and high temperature properties.

Abstract: A theoretical model is applied to the analysis of thermomechanical properties of Al-SiCp FGMs in this study. Functionally graded Al-SiCp composites (Al-SiCp FGMs) consisted with 10 layers gradually changing volume fractions of Al and SiCp were fabricated using the pressureless infiltration technique. Al-SiCp FGMs plates of total thickness of 3mm, 5mm and 7mm with fairly uniform distribution and compositional gradient of SiCp reinforcement in the Al matrix throughout the thickness was successfully fabricated. The curvature of Al-SiCp FGM plates was measured to check the internal stress distribution predicted via a theoretical model for the analysis of thermomechanical deformation. The evolution of curvature and also internal stresses in response to temperature variations could be predicted for the different combinations of geometric thickness of FGM plates. Theoretical prediction of thermally induced stress distribution makes it possible to design FGM structures without any critical failure during the usage of them.

Abstract: The effect of Al content on the castability, tensile and creep properties of Mg-xAl-Zn alloy was investigated. The molten Mg-(3~11)Al-Zn alloys of 700 °C were poured into the mould designed to estimate castability. Tensile and creep tests were performed for the alloys. It has been shown that creep resistance decreased while tensile strength improved with increasing Al amount. Microstructure study revealed that morphology of Mg17Al12 is main factor determining the tensile and creep properties of as cast Mg-xAl-Zn alloys. The final purpose of this study is to develop the heat resistant Mg alloys to apply transportation systems such as automobile. Further study on effect of heat treatment and additional alloying elements on the microstructure and mechanical properties of Mg-xAl alloys is going to be performed.

Abstract: A study has been made on the effects of antimony (Sb) and strontium (Sr) additions on the microstructure of Mg-Al-Si alloys. Results showed that the additions of Sb and Sr can modify the morphology of Mg2Si particles from Chinese script shape to refined polygonal shape. Tensile strength and creep resistance were improved and tensile elongation was also increased in the modified alloy with Sb and Sr. The addition of Sr was more effective than Sb modification of AS52 alloy for refining microstructure and thus improving properties.

Abstract: The effect of Al content on the castability, tensile and creep properties of Mg-xAl-Zn alloy was investigated. The molten Mg-(3~11)Al-Zn alloys of 700°C were poured into the mould designed to estimate castability. Tensile and creep tests were performed for the alloys. The results show that the castability increased with higher Al content. Creep resistance decreased while tensile strength improved with increasing Al amount. Our microstructure study revealed that morphology of Mg17Al12 is the main factor determining the tensile and creep properties of as cast Mg-xAl-Zn alloys. The final purpose of this study is to develop the heat resistant Mg alloys to be applied in transportation systems such as automobile. Further research will be conductedon the effect of heat treatment and additional alloying elements on the microstructure and properties of Mg-xAl alloys.

Abstract: The effects of antimony (Sb) and strontium (Sr) additions on the microstructure of Mg-Al-Si alloys were studied. The results show that the additions of Sb and Sr can modify the Mg2Si particles from Chinese script shape to refined polygonal shape. Tensile strength and creep resistance are improved, and tensile elongation is also increased in the modified alloy. Sr modification is more effective than Sb modification of AS52 alloy for refining the microstructure and thus improving its properties.

Abstract: The influence of annealing conditions on the crystallization and wear properties of bulk amorphous Zr41.2Ti13.8Cu12.5Ni10Be22.5 (BAZ) alloys was investigated. Nanocrystalline phases were precipitated from the bulk amorphous alloy matrix after an annealing treatment at both 670 K and at 780 K. The Vickers hardness (Hv) increased with the volume fraction (Vf) of the nanocrystalline phases with increasing annealing temperature. The friction coefficient and the wear loss showed a somewhat different trend with the volume fraction of the nanocrystalline phases. The friction coefficient had a minimum value of 0.46 at 670 K and a maximum value of 0.96 at 780 K. The wear loss of the BAZ showed a very similar trend of friction coefficient. The improved wear and hardness properties can be attributed to the formation of nanocrystalline precipitates in the Zr-based amorphous matrix.