Papers by Author: Dong Soo Kim

Abstract: This paper shows the performance analysis of a sealless cylinder with a conical type piston and one of three types of rod bearings. The piston without seal is composed of cylindrical and conical portions in the axial direction. The 2D Reynolds equation is solved with a finite difference method for the performance analysis. The relationship between self-centering force and leakage flow rate are investigated. The sealless cylinder fabricated with the proposed optimum design values was tested with three different types of rod bearings having four, five and six pockets respectively. Leakage flow rate tests were conducted to evaluate the performance of the proposed sealless cylinder.

Abstract: This paper presents the design, fabrication, and performance test of a gap adjustable piezoelectrically-actuated DoD(drop-on-demand) molten metal injector for application to the 3D microstructure manufacturing or printed electronics. In the design process, we propose the gap adjustable mechanism of the piezoelectrically-actuated inkjet system to control the volume and velocity of the ejected molten metal droplets. In the experimental process, we fabricate the DoD metal injector and measure the volumes and velocities of the ejected droplets for molten metal as well as pure water to compare the ejecting performance for the different viscosity of ink and the operating temperature of the system.

Abstract: 3DP(three dimensional printing) technology is one of SFF(solid freeform fabrication) technologies which have recently come into a spotlight due to its adaptability to various applications. This technology has a great advantage in terms of short fabrication time for a prototype at a low cost, especially when it comes with multi-nozzle inkjet printing technology. However, it has also a disadvantage since it requires additional curing time, after jetting a binder material, and post-processing time in order to increase the mechanical strength of a product. In this study, a novel 3DP process is proposed to overcome slow solidification and elaborate post-process by adopting photo curing method into the conventional 3DP process. Mechanical properties, such as tensile and bending strengths, of specimens fabricated with the proposed 3DP process were measured and compared with those fabricated with the conventional 3DP process. As a result, it is found that mechanical strengths of specimens from the proposed novel 3DP process show three times higher than those from the conventional 3DP process. Besides, the overall fabrication time with the proposed novel 3DP process is about two times faster than that with the conventional 3DP process, because it does not need additional curing and post-processing time.

Abstract: In order to develop more elaborate and speedy system for large objects than existing selective laser sintering (SLS), this study applies a new selective dual-laser sintering process. It contains a 3-axis dynamic focusing scanner system for scanning large area instead of the existing fθ lens. As sintering parameters, the sintering temperature, the laser beam power and the layer thickness have a great influence on sintering of the polymer and metal powder. This paper will address the development of a solid freeform fabrication (SFF) system employing the dual laser system. Experiments were performed to evaluate the effect of a scanning path and to fabricate the large-sized object.

Abstract: The fluidic muscle cylinder consists of an air bellows tube, flanges and lock nuts. Its features are softness of material and motion, simplicity of structure, low production cost and high power efficiency. Recently, unlike the pneumatic cylinder, the fluidic muscle cylinder without air leakage, stick slip, friction or seals was developed as a new concept actuator. It has characteristics such as light weight, low price, high response, durable design, long life, high power and high contraction. In this study, we carried out finite element modeling and analysis on the main design variables such as contraction ratio and force, and diameter increment of the fluidic muscle cylinder. On the basis of finite element analysis, the prototype fluidic muscle cylinder was fabricated and tested. Finally, we compared the test results with the finite element analysis.