Papers by Author: Dong Wang

Abstract: Using the intelligent open mill mixing experimental platform, in the light of the all-steel radial tire tread formula, according to the experimental results and using regression analysis method and analysis software, we completed the establishment of the dispersion mathematical model about the open mill rubber. And through the inspection and verification of the model, we know that the multiple correlation coefficient of the model was 0.773 and the level of significance of the t-statistic and F-statistic are less than 0.01, also the absolute error between the predicted value of this model and the measured value is less than 0.7. It shows that the model is quite significant and can be applied.

Abstract: This experiment adapt orthogonal experimental method, producing the experimental study on the impact of the open mill mixing process technological parameters on the mixing quality, using the open mill intelligent mixing experimental platform which are designed and developed dependently and a variety of advanced experimental equipment. Finally, find the optimal technological parameters for the open mill mixing process, and are the roller spacing 0.6mm, the best roller speed 29r/min, the best roller speed ratio 1.25, the best mixing temperature50°C, the best mixing time 18.5min, respectively.

Abstract: Experimental research on the relationship between rubber open mill mixing process parameters of roller pitch, roller speed and roller speed ratio changes and mix quality. The results show that the process parameters changes in open mill mixing process have significant effects on mixing quality and efficiency. And get the best process parameters optimization in open mill mixing process: the best changes trend of roller pitch, roller speed and roller speed ratio are from small to big, from small to big and from big to small.

Abstract: In this paper, we conduct a comparative experiment of the low-temperature single step mixing and multi-stage process mixing with low temperature single process mixing experiment platform. The experimental results show that the low-temperature single step mixing, compared with the traditional multi-stage process mixing, can save energy of about 13.3% and improve production efficiency of about 200%. The performance of final mixing has a significant increase in Mooney viscosity, the carbon black dispersion, and the physical and mechanical properties of the vulcanized rubber.

Abstract: Rotor speed is one of the most important technical characteristics of the internal mixer. The effects of rotor speed on mixing process have been studied. In the experiments, three types of synchronous rotors which were two-wing synchronous rotor, four-wing synchronous rotor and six-wing synchronous rotor were used. The experimental results indicated that there was a proper speed of different rotor structure for mixing process. And along with the increase of rotor speed, the maximum power, the unit consumption of energy and discharging temperature increase, while the physical and mechanical properties of mixed rubber got a better value.