Papers by Author: Guang Pin Song

Abstract: Corrosion of steel structures has been found to be a problem Corrosion can be managed but not eliminated, so detecting corrosion will remain an issue no matter how effective corrosion prevention programs become. Electrochemical reaction is the basically process of steel corrosion in civil engineering, so electrochemical method is the best way to monitor corrosion grade. Liquid state reference is often used in lab to study steel corrosion by triple electrode system, but it is very difficultly used in steel bar corrosion monitoring in civil engineering. Firstly, liquid reference’s life is, generally speaking, very short. The steel corrosion is a very slow process, corrosion monitoring should be tens of years, so the liquid reference’s life is not long enough for corrosion monitoring; Secondly, the reference electrode’s strength have to be very high. Obviously, liquid electrode reference can not meet the requirement. In this paper, a novel all solid state reference electrode (ASSRE) has been developed. There are three layers in the electrode. Four kinds of components have been included in first and second layer. Additional AgCl powder has been used to inhibit AgCl decrease which is on the surface of Ag wire by complexing effect. There is only one kind of component in third layer. There are four steps to prepare the reference electrode: electrolyze, pre-mixed components, modelling and sintering. Finally, the potential of ASSR has been measured by SCE.

Abstract: Large-sized Fe-based ODS (Oxide Dispersive Strengthen) high-temperature alloy sheets were successfully synthesized by EBPVD (Electron Beam Physical Vapor Deposition) technique. The sheets were about 120μm thick, and having a diameter of 1000mm, whose surface roughness was less than 1μm (Ra<1μm). The microstructures were examined by SEM (Scanning Electron Microscope). The grain size was 1-4μm. When the substrate temperature was 600°C, the sheet had sharp irregular polyhedral grain, and when the substrate temperature was 700°C the sheet had quite regular grains. The morphological orientation angle increased with the distance from the center of the sheet. During the first period of deposition, the sheet was growing in a G-L-S mode, which corresponded with the corn-like microstructure in the cross-section. While during the final period, the sheet changed into a G-S growing mode, which corresponded to the smooth columnar microstructure.

Abstract: Large scale Ni-based alloy sheets are prepared by electron beam physical vapor deposition with and without tungsten added into melting pools respectively. Addition W increased vapor rate and decreased compositional transformation during deposition. Chemical constitution of the sheet prepared through tungsten is more similar to that of the ingot. Microstructure of two alloy sheets is observed by scanning electron microscope (SEM) and atom force microscope (AFM). The results show that both of the sheets consist of columnar grains, whose major axes are almost parallel to the normal direction of the sheet. However, the average diameter of grains of the sheet through tungsten is larger than that of the sheet not through tungsten in minor axis direction. Mechanical properties and failure mechanisms of both sheets are studied. Tensile tests are conducted on a number of specimens. Strength, strain-to-failure are estimated under loading condition. The results show that the sheet prepared by EB-PVD through tungsten has a superior strength and an elongation percentage than that of the one prepared without tungsten.