Papers by Author: Guillaume Reinhart

Abstract: In the present study, we report on an image analysis procedure, which enables to extract from synchrotron radiographs the long range solute profiles in the whole sample and in both phases (solid and liquid). This image analysis is based on the measurement of local density differences, and is applied to study the directional solidification of Al - 4wt% Cu alloy, from planar to onset of the initial instability. Dedicated experiments were carried out at the European Synchrotron Radiation Facility (ESRF) in Grenoble (France). In order to validate this analysis the value of a key solidification parameter, namely the partition coefficient, was experimentally determined during the planar solidification, and a very good agreement was found with value found usually in the literature. On a further step, the evolution of the microstructure and solute profile during the initial transient of solidification was analysed in detail.

Abstract: The solid microstructure built in the solid governs the properties of materials elaborated from the melt. In order to clarify the dynamical mechanisms controlling solidification processing, we use in situ and real-time synchrotron X-ray radiography at ESRF (European Synchrotron Radiation Facility) to analyze microstructure formation in thin aluminum alloys solidified in the Bridgman facility installed at the ID19 beamline. During directional solidification of Al - 3.5 wt% Ni alloys, global mechanical constraints induced by the shape are found to act on the solid microstructure. In particular, radiography videos of dendritic growth show disorientations of sidebranches induced by mechanical stresses. In the solidification of AlPdMn quasicrystals, live imaging reveals that facetted growth proceeds by the lateral motion of ledges at the solid-melt interface. When the solidification rate is increased, the kinetic undercooling becomes sufficient for grain nucleation and growth in the liquid. These grains develop specific features that can be attributed to grain competition and concomitant poisoning of growth caused by the rejection of aluminum in the melt.

Abstract: The main objective of the research project of the European Space Agency (ESA) - Microgravity Application Promotion (MAP) programme entitled Columnar-to-Equiaxed Transition in SOLidification Processing (CETSOL) is the investigation of the formation of the transition from columnar to equiaxed macrostructure that takes place in casting. Indeed, grain structures observed in most casting processes of metallic alloys are the result of a competition between the growth of several arrays of dendrites that develop under constrained and unconstrained conditions, leading to the CET. A dramatic effect of buoyancy-driven flow on the transport of equiaxed crystals on earth is acknowledged. This leads to difficulties in conducting precise investigations of the origin of the formation of the equiaxed crystals and their interaction with the development of the columnar grain structure. Consequently, critical benchmark data to test fundamental theories of grain structure formation are required, that would benefit from microgravity investigations. Accordingly, the ESA-MAP CETSOL project has gathered together European groups with complementary skills to carry out experiments and to model the processes, in particular with a view to utilization of the reduced-gravity environment that will be afforded by the International Space Station (ISS) to get benchmark data. The ultimate objective of the research program is to significantly contribute to the improvement of integrated modelling of grain structure in industrially important castings. To reach this goal, the approach is devised to deepen the quantitative understanding of the basic physical principles that, from the microscopic to the macroscopic scales, govern microstructure formation in solidification processing under diffusive conditions and with fluid flow in the melt. Pertinent questions are attacked by well-defined model experiments on technical alloys and/or on model transparent systems, physical modelling at microstructure and mesoscopic scales (e.g. large columnar front or equiaxed crystals) and numerical simulation at all scales, up to the macroscopic scales of casting with integrated numerical models.

Abstract: The specific objective of the paper is to investigate the effect of fluid flow on the development of a dendritic microstructure and more particularly on the columnar and equiaxed solidification regimes. A gradient furnace (BATMAF) with a possibility of applying a travelling magnetic field was designed for the solidification of aluminium-based alloys. The travelling magnetic field (TMF) drives a forced flow in the liquid above the solidifying interface. Some experiments are achieved in this furnace on an Al-Ni3.5wt% refined alloy. As a result, a significant change of the microstructure due to the transversal melt flow is observed. This work is performed in the framework of the CETSOL/MICAST Microgravity Application Projects of the European Space Agency (ESA).

Abstract: This paper presents a summary of cellular and dendritic morphologies resulting from the upward directional solidification of Al – Ni alloys in a cylindrical crucible. We analysed the coupling of solid-liquid interface morphology with natural and forced convection. The influence of natural convection was first analyzed as a function of growth parameters (solute concentration, growth rate and thermal gradient). In a second step, the influence of axial vibrations on solidification microstructure was investigated by varying vibration parameters (amplitude and frequency). Experimental results were compared to preliminary numerical simulations and a good agreement is found for natural convection. In this study, the critical role of the mushy zone in the interaction between fluid flow and solidification microstructure is pointed out.

Abstract: Solidification is a dynamic phenomena and, as a consequence, it is of major interest to be able to investigate this process by in situ and real time observation. With synchrotron sources, this can be achieved by applying X-ray Imaging techniques (Radiography and Topography). Hence it is possible to follow the dynamical selection of solidification pattern on metallic alloys and to observe strain effects during growth process. In this paper, we present results obtained by using separately the two imaging techniques for the study of the microstructure formation during Al – Ni alloys solidification.