Papers by Author: Guo Feng Wang

Abstract: Quick superplastic forming is a new technology, which combines hot drawing preforming and superplastic forming. It makes full use of the high speed of hot drawing and good formability of superplasticity. For aluminum alloy complex components, the difficulties of stamping and low speed of superplasticity be perfect solved. In this work, the best forming process of side wall outer panel of metro vehicle was determined by forming experiment using quick superplastic forming technology. The high-speed rail edge skin with a very small fillet shape (R≤4 mm) and the large-size subway door frame part (h≈80 mm) formed by straight wall deep drawing were manufactured, using industrial aluminum alloy sheet with thickness of 4 mm. Meanwhile, the formed parts show the advantages of high dimensional accuracy and uniform wall thickness distribution, and the mechanical properties of formed parts can completely meet the requirements as well, which demonstrates the desirable efficiency, low cost and feasibility of this new technology.

Abstract: Titanium alloy bellows has advantages of light weight, excellent mechanical property, good heat resistance and corrosion resistance, etc. But the cold formability of titanium alloy is poor, so it is difficult to manufacture titanium alloy bellows by traditional mechanical forming and hydroforming. In this paper, current assisted superplastic forming technology was used to process titanium alloy bellows, which could overcome some shortcomings of traditional superplastic forming effectively, such as slow heating rate, high energy loss and low production efficiency. And titanium alloy bellows formed by this technology is of good quality with uniform wall thickness, light oxidation.

Abstract: According to the requirement of vacuum leak detection container for small satellite, a set of vacuum leak detection container is developed. This paper discuss the design of model and the finite element analysis of different models. Through calculating the variation of the displacement X, Y, Z and the stress distribution of different parts and the rotation Z of the door flange and casing flange, determining whether the deflection of flange under internal vacuum will cause the sealing ring the fall of the sealing effect.

Abstract: Flange is the key part of the large vacuum container and its stiffness property affects the sealing effect and the stability of the container. Large flange welding process will have a greater impact on its structural strength. In view of the traditional way of forming large vacuum container flange has problems that processing and manufacturing are difficult, more material consumption, and poor stiffness, a new type of flange structure was support. The new design has hollow structure and the welding process of cover flange was simulated through the finite element method. After that, the stress and the deformation were analyzed and then the proper welding scheme was optimized.

Abstract: The deep drawing of SiC/2024Al composites using pulse current heating were designed and established in this works. The whole process system mainly include pulse current heating system, electrode lifting system, temperature control system and deep drawing forming system. In addition, the feasibility of thermal deep drawing using pulse current heating was experimentally investigated and the optimal process parameters were explored to ensure defect-free products. The temperature of specimen is up to around 673K at a rate of 13.5K/s under the current density of 21.7A/mm². The stainless steel inserts make temperature difference reducing by 73.3%. Moreover, the workpiece was successfully deep drawn and exhibited good surface quality. The dimensional accuracy achieved within ±0.2mm.

Abstract: Nb-16Si-2Fe alloy were processed by mechanical alloying (MA) and hot pressing sintering (HPS). Microstructure analysis revealed the presence of four phases: Nb solid solution (Nbss), three kinds of intermetallics Nb3Si, Nb5Si3 and Nb4Fe3Si5. The maximum elongation over 500% was obtained at 1450°C and strain rate of 2.31×10-4s-1. TiAl powder pre-alloyed was carried out on pulse current sintering equipment (PCS) with high heating rate. The effect of heating rate on microstructures and high temperature ductility was investigated. The results show that relatively high heating rate is beneficial for obtaining fine grained microstructures. And the resultant intermetallic alloy with equiaxed near gamma structures exhibits superplasticity at relatively low temperature.

Abstract: Superplasticity of nanocrystalline materials is a hot spot in the field of scientific research. In this paper, Ni-Co alloy was produced through pulse electrodeposition. Tensile tests were carried out to study the room temperature strength, high temperature plasticity. The superplastic formability under complex stress was evaluated through the superplastic bulging tests. The tests were studied through the methods of resistance heating and furnace temperature heating. The maximum ratios of height and diameter with different heating method were compared. Fracture behavior and microstructure were observed by the method of SEM.

Abstract: Boron carbide (B4C) possesses unique physical and thermal properties. In this paper, B4C based composites toughened by TiB2 were fabricated by in-situ reaction sintering with the original microcrystalline powders B4C, TiO2 and glucose. The influences of sintering temperature and content of TiO2 on the sintering behavior and mechanical properties were investigated. (TiB2, Al2O3)/B4C and (TiB2,SiC)/B4C composites with almost fully dense were fabricated by using additives　of Al2O3 and Si powders and sintering at 1950°C and 1900°C, the fracture toughness of composites reach to 7.09 and 6.35 MPa•m1/2 respectively. The analysis of microstructure shows that the main toughen mechanism is the crack deflection due to the existence of residual stress.

Abstract: Tape casting and hot-press sintering were used to fabricate an Al2O3/3Y-TZP laminated composite. In order to investigate the deformation properties, the as-prepared material was deep drawn at high temperatures. It was found that the microstructure of the material sintered at 1550°C was fine and no significant pores were detected from SEM observations at the interfaces between the two types of layers. The superplastic forming experiment shown that, when the strain rate was constant, temperature had a great influence on the superplasticity of the Al2O3/3Y-TZP laminated composite. A hat-like part with the largest deformation height was obtained at 1500°C.