Papers by Author: Henryk Dybiec

Abstract: Light weight nano/submicrocrystalline materials are promising group of constructional materials combining low density with high mechanical properties. However, their potential application requires extensive testing of functional properties, e.g. tribological ones, which may be significant and determine their practical use. Available information on abrasive wear and friction coefficients in nano/submicrocrystalline materials is rather poor. Therefore the aim of this paper is to fill the gap in the literature in this field. The AlSi12Fe5Cu3Mg alloy (RS422) produced by rapid solidification and plastic consolidation with grain size of basic phase components in the range from 50 nm to 300 nm was examined. Microstructure and mechanical properties of the materials were determined. Abrasive wear tests, static and kinematics friction coefficients measurement were carried out under the surface condition including dry, wet and oil lubricant. The results have been compared to the values of similar quantities determined in the same conditions for conventionally produced alloy AlSi11FeCuMn (AK11). Substantial increase of friction coefficients for RS442 comparing to AlSi11FeCuMn material was found, however, abrasive wear for nano/submicron grained materials were low in comparison to conventional one. Considerable increase of abrasive wear at water presence and very weak attrition at oil lubrication was observed. Relationship between structure and mechanical properties of tested materials was analyzed.

Abstract: The aim of the present work was to compare microstructures and mechanical properties of nano-Al alloys fabricated by two different methods: (i) SPD induced grain refinement, (ii) plastic consolidation of nano-powders or nano-crystalline ribbons. SPD grain refinement has been implemented by hydrostatic extrusion, HE. The ribbons were rapidly solidified using a melt spinning methods. Plastic consolidation of powder and ribbons was conducted by warm extrusion. The results of the studies show that by applying various fabrication routes for a given chemical composition, diverse nano-structures can be obtained, which differ in terms of grain size and shape, grain boundary character and dislocation density. As a result, the alloys also differ significantly in the mechanical properties. The findings are discussed in terms of the possibilities for optimizing properties of the bulk-nano-metals.

Abstract: The paper presents results of mechanical tests and grain structure investigation of aluminium wires obtained by plastic consolidation of aluminium powders produced by atomisation from liquid state. The powders produced by this method could be potentially adopted to obtain ultra fine/nano structured materials by rapid solidification. Conversion of material from powder to bulk state with retaining of powders fine structure and minimizing of porosity are crucial for technological route of sub-micron grained materials production. An influence of condition of plastic consolidation by hot extrusion on mechanical properties of consolidated products is a main target of presented investigation. The standard mechanical properties of extrusion products have been determined and grain structure has been inspected. The results have been compared to extrusion products of conventional bulk aluminium. It has been stated substantial increase of properties and refining of grain structure in materials consolidated from powders.