Papers by Author: Hideyuki Murakami

Abstract: As new generation of high-temperature shape memory alloys, high-entropy alloys (HEAs) have been attracted for strong solid-solution hardened alloys due to their severe lattice distortion and sluggish diffusion. TiPd is the one potential high-temperature shape memory alloys because of its high martensitic transformation temperature above 500 °C. As constituent elements, Zr expected solid-solution hardening, Pt expected increase of transformation temperature, Au expected keeping transformation temperature, and Co expected not to form harmful phase. By changing the alloy composition slightly, two HEAs and two medium entropy alloys (MEAs) were prepared. Only two MEAs, Ti₄₅Zr₅Pd₂₅Pt₂₀Au₅, and Ti₄₅Zr₅Pd₂₅Pt₂₀Co₅ had the martensitic transformation. The perfect recovery was obtained in Ti₄₅Zr₅Pd₂₅Pt₂₀Co₅ during the repeated thermal cyclic test, training, under 200 MPa. On the other hand, the small irrecoverable strain was remained in Ti₄₅Zr₅Pd₂₅Pt₂₀Au₅ during the training under 150 MPa because of the small solid-solution hardening effect. It indicates that Ti₄₅Zr₅Pd₂₅Pt₂₀Co₅ is the one possible HT-SMA working between 342 and 450 °C.

Abstract: The synthesis of intermetallic Ni-Al nanoparticles by co-reduction approach of several organometallic precursors with sodium naphthelide in non-aqueous solution was studied. The state of the art in nanoparticles synthesisation is the selection of suitable precursors and the adaption of colloid chemistry to non-aqueous media at the room temperature under inert atmosphere. The reduction of an organometallic precursor, nickel (II) acetylacetonate, Ni(Acac)₂ as a source of Ni element of the intermetallic, and aluminum trichloride, AlCl₃ in tetrahydrofuran (THF) solution gave a black particles. The powder X-ray diffraction spectroscopy (pXRD) result shows an expansion of lattice parameter for FCC-Ni indicating the cooperation of Al atoms in Ni structures. The estimation value of Al concentration using Scherrer’s equation is 10 at%. The particles were investigated in more detail by hard X-ray photoemission spectroscopy (HX-PES). The HX-PES spectrums confirmed that the black particles has binding energy consistent to standard materials of Ni₃Al. The absence of organic residues shown by the Fourier-transform infrared, FTIR spectrometer indicates that the as prepared Ni-Al nanoparticles are free from by-products.

Abstract: Fourth generation superalloys are characterised by the addition of Ru which contributes to improved creep resistance whilst improving the microstructural stability. However, Ru additions have a negative effect on coated Ni-base superalloys, promoting Secondary Reaction Zone (SRZ) formation. Formation of a layer of SRZ beneath an aluminised or Pt-aluminised coating has the potential to reduce the effective cross section of a blade by in excess of 100 μm or 10% of the wall thickness. In this paper the effects of alloy composition on the formation of the SRZ in Pt-Aluminised fourth generation alloys were investigated systematically. A series of experimental fourth generation alloys was used having two distinct compositions of Co, Mo, W and Ru and conforming to a four factorial 'Design of Experiments' model. These alloys showed significant and consistent changes in the SRZ depending on alloy composition. These were in distinct contrast to the effects of these elements on stability in the bulk. Mo was demonstrated to be by far the most effective element suppressing SRZ formation, followed by Co. In contrast, both W and Ru enhance SRZ formation.

Abstract: Average ternary interdiffusion coefficients in Ni3Al with Ir additions have been determined using solid-to-solid diffusion couples annealed at 1200°C for 5 hours. Disc shaped alloy specimens were prepared by the vacuum arc melting at compositions of Ni-24Al, Ni-25Al, Ni-26Al, Ni-23.5Al-1Ir, Ni-24.5Al-1Ir, Ni-23Al-2Ir, Ni-23Al-2Ir, Ni-24Al-2Ir, Ni-23Al-3Ir (at.%). Surfaces of alloys were polished down to 1200 grit and diffusion couples were assembled in Si3N4 jig for initial bonding heat treatment at 1200°C for 0.5 hours. Additional diffusion anneal was carried out at 1200°C for 4.5 hours outside of Si3N4 jig so that diffusion couples can be water quenched. Concentration profiles of individual components were measured by electron probe microanalysis using pure standard of Ni, Al and Ir. Interdiffusion flux of individual component was determined directly from the experimental concentration profiles, and the moments of interdiffusion flux were examined to calculate the average ternary interdiffusion coefficients, D˜ ij k either with Al or Ni as dependent component. Calculated interdiffusion coefficients suggest that Ir-alloyed Al2O3-forming oxidation resistant coatings would be beneficial to reduce the interdiffusion flux of Ni from superalloy substrates to the coating, and reduce the interdiffusion flux of Al from the coating to the superalloy substrate.

Abstract: Modified zirconia thermal barrier coatings (TBCs) with segmentation cracks were sprayed onto a TMS 82+ single crystalline substrate. The thermal cycling lifetime of the modified TBC was improved by 10 times compared to that of the traditional non-segmented TBC. Also, the modified coating showed much better resistance to high temperature cyclic hot-corrosion.

Abstract: In the present study, high temperature properties of Ir-modified and Ir-Hf-modified aluminide coatings on Ni-based single crystal superalloy TMS-82+ were discussed. They were prepared by depositing pure Ir and Ir-Hf alloys on TMS-82+ using magnetron sputtering and EB-PVD, followed by a conventional Al-pack cementation process. The effects of Hf addition on the oxidation resistance and top-coat spallation resistance were investigated. Cyclic oxidation test at 1423K for 1h as one heating cycle revealed that while there is a small difference in oxidation kinetics and spallation lives between Ir and Ir-Hf coatings, drastic difference in surface morphology was observed. After 50 oxidation cycles the Ir-modified aluminide coating showed surface rumpling whereas the Ir-Hf modified aluminide coatings kept the flat surface. It was also revealed that excessive addition of Hf promoted the internal oxidation, resulting in the deterioration of substrates. These results agree with the conventional Pt-modified aluminide coatings and Ni-Al-Hf alloys.

Abstract: The thermodynamic assessment of the Al-Ir binary system, one of the key sub-systems of the Ir-based alloys, was performed using the CALPHAD technique. The AlIr(B2) phase was described using the two sublattice model with the formula (Al,Ir)0.5(Ir,Va)0.5, while other intermetallic phases were treated as stoichiometric compounds. The calculated data of the phases in the Al-Ir system can be used to accurately reproduce experimental data, such as phase equilibria, invariant reactions, and formation enthalpies of the intermetallic phases.

Abstract: In the present study, platinum-iridium alloys (Ir = 15.8, 27.3, 36.1, 100at.%) were electroplated on a nickel-base single crystal superalloy TMS-82+ followed by a diffusion treatment at 1373K for 1 h. Interdiffusion behavior between the Pt-Ir films and substrates was investigated in terms of chemical composition, phase constitution and morphology. X-ray analysis revealed that annealed specimens consisted of several fcc solid solutioned phases with various lattice parameters, together with ordered intermetallic compounds (L12-(Pt,Ni)3Al and B2-(Ir,Ni)Al), due to the inward diffusion of Pt and Ir from the electrodeposited films to the superalloy substrates, and the outward diffusion of solute elements (Ni, Al, Cr, Co) in the superalloy substrates into the films during annealing. The depth concentration analysis indicated that the Pt-36.1Ir film effectively retarded the outward diffusion of solute elements, especially nickel, from the substrate.