Papers by Author: Hong Jun Hu

Abstract: Based on characteristics of direct extrusion for magnesium alloy seamless tube and continuous equal channel angular pressing (ECAP) of tubes, a new composite extrusion process of tubes including direct extrusion and many steps ECAP was invented firstly, which are shorten for TES process in this paper. A three-dimensional finite element thermo-mechanical coupled model and conditions for TES process were established. The extrusion process and cumulative strains evolution during TES process were simulated. The results show that TES process can improve the cumulative strains significantly. The microstructures observations of longitudinal sections for tubes fabricated by direct extrusion and TES process were carried out. It was found that when the extrusion temperature was 400°C, and extrusion ratio was 8.4 and the channel angle was 150°, TES process can refine the microstructures of tubes effectively.

Abstract: In this paper, the effects of Sb addition on heat-treated microstructure and mechanical properties of AZ61-0.7Si magnesium alloy were investigated. The results indicate that the solution heat treatment can modify the Chinese script shaped Mg2Si phase in the AZ61-0.7Si alloy. After solutionized at 420°C, the morphology of the Mg2Si phase in the AZ61-0.7Si alloy changes from the Chinese script shape to the short pole and block shapes, and the higher modification efficiency could be obtained for the alloy with the addition of 0.4 wt.%Sb. In addition, the effect of the solution heat treatment on the morphology of the Mg2Si phase can also result in the improvement of tensile and creep properties for the AZ61-0.7Si alloy. After solutionized at 420°C for 24h and followed by aging treatment at 200°C for 12h, the AZ61-0.7Si alloy exhibits higher tensile and creep properties than that of the as-cast alloy, and the properties improvement resulted from heat treatment, is more obvious for the AZ61-0.7Si alloy with the addition of 0.4 wt.%Sb.

Abstract: The effects of heat treatment on the microstructure and mechanical properties of Mg-3Sn-2Ca alloy were investigated. The results indicate that after solutionized at 500 °C for more than 24 h, the morphology of the CaMgSn phase in the alloy changes from the continuous and/or quasi-continuous nets to the particle-like shape. Furthermore, after solutionized at 500 °C for 24 h, for a given aging temperature of 285 °C, with prolonging aging time the matrix hardness of the alloy increases, and attains the maximum at 32 h of aging time and beyond that it decreases. In addition, it is preliminarily inferred that heat treatment would give a beneficial effects on the tensile and creep properties of Mg-3Sn-2Ca alloy due to the modification of the CaMgSn phase.

Abstract: This paper deals with a finite element model (FEM) for the extrusion of AZ31 alloy and extrusion experiments at different temperatures. The simulation is utilized to predict the extrusion force and strain at different temperatures. ES (extrusion-shear) process and direct extrusion are investigated at 370, 400 and 420°C to discuss the effects of different temperatures on the microstructures and mechanical properties with the extrusion ratio of 11.56. The simulation results obtained show that the extrusion force of ES process is much larger than direct extrusion because of the two corners. ES process could effectively refine the grains, especially the microstructure of the central region compared with direct extrusion. The bar extruded at 370°C shows the best microstructures and mechanical properties.

Abstract: In order to study the influence of die structures and process parameters on ECAE for wrought magnesium alloy AZ31 and obtain optimized process parameters, the three-dimension(3D) new geometric models with different corner angles (90o,120o,135o) and with or without inner round fillets in the bottom die were designed. The simulation results showed that the loads of top dies declined mainly with the corner angles increasing and inner round fillets of the bottom dies manufactured, the bottom die with inner round corner and the corner angle of 90o was propitious to improve the plasticity and deformation homogeneity of the billets.

Abstract: The semi-solid compression deformation behavior of the AZ91D alloy with non-dendritic structure, which was obtained under the semi-solid isothermal treatment condition of 570°C×60min, was studied by means of Gleeble-1500 thermal-mechanical simulator. When the compression strain was lower than 0.7, along with the compression strain increasing, the compression stress firstly increased rapidly, then decreased rapidly, and finally kept a constant stress level gradually. Under the condition of different deformation temperatures and deformation rates, the maximum compression stress was obtained simultaneously when the compression strain value was 0.025 approximatively. Furthermore, when the deformation rate kept a constant, the compression stress decreased along with the deformation temperature increasing, and when the deformation temperature kept a constant, the compression stress increased along with the deformation rate increasing.