Papers by Author: Hyu Sun Yu

Abstract: Very high plastic strain zones with equivalent plastic strain above 0.2, PZ_0.2 and above 0.5, PZ_0.5 in 304 stainless steel small punch specimens loaded at RT to various level were observed and measured by martensite formation and recrystallization technique, respectively. It is found that both the very high plastic zones are formed ,at middle stage of the small punch test, at first near the outer surface region of the specimen where the loading ball is contacted to the specimen. The zones extend with increasing load toward the inner surface. Thus the contact area part of the specimen with the ball causes a significant strain gradient through thickness. This will be due to the constraint of the plastic deformation near the contact region by the friction force.

Abstract: Plastic zone with equivalent plastic strain ε above 0.02 PZ_0.02 and that above 0.12 PZ_0.12 in 304 stainless steel small punch specimen loaded at RT and 77K to various level to fracture were measured by the recrystallization technique. Martensite transformation was also checked magnetically. It is found that the behaviour of both PZ_0.02 and PZ _0.12 is at first stretching mode, then stretching and bending mode and then stretching mode. PZ_0.02 and PZ_0.12 propagated to the clamped region of the specimen.

Abstract: Resistance spot welding is used extensively to fasten sheet for automotive applications. In many components, these welds should maintain their integrity under severe loading conditions. However fatigue strength of the spot welded joint is considerably lower than base metal due to stress concentration at the nugget edge, and is influenced by its geometrical and mechanical factors such as welding condition and etc. In this paper, it is estimated that effect of strain rate variation on fatigue life of spot welded joint. The analytical method proposed to overcome above difficult using lethargy coefficient concept for evaluating the fatigue life cycle of spot welded joint. The reliability of the life cycle is completed by comparing with the life cycle obtained by fatigue test for the specimen with the welding current. And the above procedure is numerically extended to get the life of dynamic strain rate region.

Abstract: This paper describes the evaluation of the creep behavior with two types of matching filler metals for 2.25Cr-1.6W(T23)/Mod. 9Cr-1Mo(T91) dissimilar weld joint. Through the welding procedure qualification tests prior to the creep tests, optimum PWHT holding times at 745±5oC were determined as 30minutes for T23 matching filler metal and 60minutes for T91 matching filler metal. It was also confirmed that carbon migration across the weld interfaces and the softened area at HAZ occurred during PWHT. Creep rupture tests were carried out at 575-650oC and 70-220MPa for two dissimilar metal welds manufactured by an optimum PWHT condition. From the comparison of creep rupture strength, it was shown that the creep strength of the welded joint including T23 matching filler metal was similar to that of T23 base material and somewhat higher than that of the welded joint including T91 matching filler metal. From metallurgical study on the crept specimen, the creep damage of T23/T91 dissimilar weld joints could occur at T23 side IC HAZ and near the T23/T91 weld interface simultaneously. However, the final failure locations seemed to depend on the filler metal and the cause of this phenomenon might be regarded as the additional effect of carbon migration across the weld interfaces. It is thought that the dissimilar weld including T91 filler metal which failures at T23 side CG HAZ subject to both metallurgical notch and carbon migration become more susceptible to creep damage than that including T23 filler metal in which the carbon depletion occurs at the T23 filler metal with higher creep strength than T23 HAZ. T23 filler metal can therefore be proposed for matching filler metal of T23/T91 dissimilar weld joints