Papers by Author: Irene J. Beyerlein

Abstract: Cu-Nb nanolayered material was produced through an accumulative roll bonding (ARB) technique. Using this technique, two different rolling schedules were employed to produce a normal and transverse rolled material. This resulted in specimens with differing microstructures within the 135nm thick nanolayers and interface structures between the layers. The dynamic response of these bulk Cu-Nb nanocomposites was then investigated under planar shock loading. It was observed in dynamically fractured specimens that the characteristics of ductile failure features formed on the fracture surface after dynamic loading were dependent upon the processing route of the nanocomposite. Specifically, grain shape differences due to dissimilar rolling passes are linked with differences in the failure response, particularly kinetics of fracture. In addition, incipient failure immediately below the primary fracture surface was also observed. Numerous nanovoids were nucleated and aligned linearly in the middle of Cu layers within the shocked Cu-Nb nanocomposites. These observations indicate relative stability of Cu-Nb interfaces produced by the ARB methods utilized in this study under dynamic loading conditions.

Abstract: Texture evolution in plastically deformed HCP metals is strongly influenced by the nucleation and growth of deformation twins and twin variant selection. Statistically based EBSD analyses of deformed microstructures in HCP metals indicate that the nucleation of deformation twins depends on, among other factors, the local stress fields arising from neighboring grain interactions at grain boundaries [1]. Inspired by these findings a probability model for twin nucleation was developed [2,3], based on the activation of defect sources statistically occurring in grain boundaries. This nucleation model was implemented in a Visco-Plastic Self-Consistent (VPSC) code. Because the latter is based on an Effective Medium assumption and the inclusion formalism, it only provides average stress values in the grains, and the nature of local stress fields at grain boundaries had to be considered in a heuristic manner. In order to have better insight on the effect of local textures on twin nucleation, in this work we employ a viscoplastic full field Fast Fourier Transform (FFT) method as a numerical tool for conducting virtual experiments to study the role of crystal orientation and local neighbor grain interactions on stress localization close to the interfaces and, consequently, on twin nucleation in hexagonal materials, such as Zr and Mg.

Abstract: This work studies the deformation mechanisms active in two pure hexagonal close packed metals, beryllium (Be) and zirconium (Zr), during equal channel angular extrusion processing. An experimental-theoretical approach is employed to assess their relative contributions through measurement and calculation of texture evolution. A new multi-scale constitutive model, incorporating thermally activated dislocation density based hardening, is shown to effectively predict texture evolution as a function of processing route, number of passes (up to four), initial texture, pressing rate, and processing temperature. Texture predictions are shown to be in very good agreement with experimental measurements. Also, it is found that the two most active deformation modes in Be are basal slip and prismatic slip, where the predominant one is interestingly found to depend on die angle. Deformation in Zr during the first pass is predicted to be accommodated not only by its easiest mode, prismatic slip, but by basal slip and tensile twinning.

Abstract: The present work examines the reversal response of a face-centered cubic (fcc) polycrystalline metal after large pre-strains. While reversal responses among different fcc metals are similar after small pre-strains, they can vary widely after large pre-strains depending on material and microstructure. In this article, these characteristics are considered to be governed by three distinct mechanisms: (1) reverse glide of dislocations previously held by backstresses, (2) reverse glide of dislocations previously held by barriers, and (3) ‘reverse hardening’ by reverse glide over stable dislocation barriers formed in pre-straining. These small-scale mechanisms are incorporated into a polycrystal code to investigate their influence on the macroscopic reversal response and to interpret large strain reversal tests in the literature. It is shown that mechanism (2) is responsible for worksoftening and reductions in hardening rate and mechanism (3) for the overshoot seen in α- brass and other low stacking fault energy alloys. Mechanism (1) is responsible for the Bauschinger effect and occurs in all metals. A large fraction of second phases leads to a strong Bauschinger effect that can either reduce or postpone the effects of mechanisms (2) and (3).

Abstract: A constitutive model is applied to predict the flow stress of an fcc material up to 30% straining after rolling to reductions of 19%, 39%, and 50%. The model makes use of a single crystal hardening law which appreciates the directional anisotropy produced by planar dislocation boundaries, Bauschinger effects, and dissolution of substructure by new slip activity invoked by changes in strain path. Anisotropy between axial testing in the rolling (RD) versus the transverse direction (TD) and a tensioncompression stress- differential in RD are predicted. These and other characteristics of the flow curves are linked to changes in slip activity when deformation transitions from rolling to axial testing.

Abstract: New data on structure and texture features of Cu and Ti rods, subjected to ECAP at 20oC and 400oC respectively, were obtained by means of advanced X-ray diffractometric methods. A deformation inhomogeneity through rod’s cross-section was studied by reduced cubic samples 3x3x3 mm, cut out from different regions of rods. The inhomogeneity of ECAP rods is characterized by distributions of texture and substructure parameters. Main tendencies in structure formation by ECAP are revealed.

Abstract: Various processing routes have been studied to develop the most efficient route toward microstructure refinement and texture homogenization. Most studies have focused on the central shear zone in round or square cross-section rods. However, the utility or application of these materials is subject to conditions across the entire rod. This study begins to investigate the development of recrystallization textures and microstructures across copper ECAE processed via route Bc through 16 passes. Although the recrystallized condition appears to be reasonably homogeneous after 4 or 8 passes, additional passes lead to stronger, heterogeneous recrystallization textures and coarsened microstructures.

Abstract: Texture analysis and the new X-ray method of Generalized Pole Figures (GPF) were used by the study of texture and substructure inhomogeneity of Ti rods, submitted to Equal-Channel Angular Pressing (ECAP) at 400oC. Local texture features testify about gradual rotation of loading axes by ~15o when crossing the rod’s section. As a result of second pass (route C), the specific ECAP texture weakens and the textureless component intensifies. Observed substructure changes are connected with development of dynamic recovery and dynamic recrystallization.

Abstract: The paper represents results of computer modeling of texture formation in pure copper subjected to severe plastic deformation (SPD) realized by equal channel angular pressing (ECAP). Several polycrystalline models, namely the Taylor model, Sachs model, and self-consistent viscous plastic (VPSC) model, were applied and their predictions of texture evolution for different routes and number of ECAP passes were compared. For these calculations, simple shear deformation was used for the deformation realized by ECAP. Using the VPSC model, a single ECAP pass was revisited, but employing a 3D model of material flow, conducted by the variation-difference method, for the ECAP deformation. The influence of the inner and outer radii at the channel intersection and the friction coefficient on the homogeneity of the texture development in the cross section of the bulk ingot was investigated.