Papers by Author: Jae Hyung Cho

Abstract: The sheet of ZK60 alloy with a thickness of 1mm was prepared from a casting ingot followed by homogenization and warm-rolling. Variations in microstructure and mechanical properties of ZK60 alloy sheets were investigated during T6 treatment. Especially artificial aging after solution heat treatment affected both precipitates distribution and mechanical properties with aging treatment. Variations of mechanical properties were related to precipitates, i.e. rod-shaped ( 1 β ′ ) or disc shaped ( 2 β ′ ) particles. Around the peak of hardness values, regularly distributed rod-shaped ( 1 β ′ ) precipitates were found. The rod-shaped ( 1 β ′ ) precipitates were oriented with a growth direction of [0001]. When over-aged, rod-shaped ( 1 β ′ ) precipitates were expected to decrease and the density of disc-shaped ( 2 β ′ ) precipitates to change. The rod-shaped ( 1 β ′ ) precipitates mainly consist of {Mg, Zn}, while disc-shaped ( 2 β ′ ) precipitates, {Mg, Zn, Zr} or {Mg, Zn}. In this study the optimum T6 treatment was determined as solution treatment at 430 °C for 6 hours and subsequently aging treatment at 175 °C for 18 hours. At this T6 condition the tensile strength, yield strength and elongation are 321MPa, 280MPa and 16%, respectively.

Abstract: Texture and microstructure of gold sheet were investigated during deformation and subsequent annealing. The Brass, S and Copper (β-fiber) orientations are closely connected together in the deformed microstructure. Recrystallization texture also was examined during isothermal annealing at 500°C with reduction in area. Initial rolling textures with rotated cube and β-fiber resulted in the cube and recrystallized β-fiber orientations after annealing. A two dimensional Monte Carlo (MC) method was used to simulate primary recrystallization in gold sheet. A function of boundary misorientation was introduced to consider anisotropic properties of grain boundary energy and mobility. Stored energy associated with orientations in the deformed grains was evaluated by reconstructing of data measured using electron back-scattered diffraction (EBSD). The nucleation at an initial stage of recrystallization was found at the high angle grain boundaries (HAGBs) and grain interiors. The main texture components obtained by the simulation were similar to those obtained experimentally except cube component.

Abstract: Variations in microstructure and mechanical properties of ZK60 alloy sheets were investigated with aging time. ZK60 alloy sheets with a thickness of 1mm were prepared from a casting ingot followed by homogenization and warm-rolling. Artificial aging process after solution heat treatment (T6) affected both hardness variations and precipitates distributions with aging time. Hardness variations were related to precipitates, i.e. rod-shaped ( 1 β ′ ) or disc shaped ( 2 β ′ ) particles. Rod-shaped ( 1 β ′ ) precipitates mainly consist of Mg and Zn without Zr.

Abstract: Grain boundary characteristics are defined by five parameter, grain boundary plane normal and misorientation angle/axis between two adjacent grains. The influence of the grain boundary character distribution on lattice evolution during deformation was investigated using three-dimensional crystal plasticity finite element method (CPFEM). Various combinations of grain boundaries were modeled systematically. In analyzing the numerical microstructural characterization obtained by the simulation, orientation average scheme and correlation parameters between misorientation and its special distribution are used. Inter- and intra-grain structures were investigated using the spatial distribution of lattice orientation. Main emphasis was placed on misorientation distributions around grain boundaries, where grain interaction mainly occurred.

Abstract: Friction stir welding (FSW) process of aluminum alloys was investigated using a two-dimensional Eulerian formulation coupling viscoplastic flow and heat transfer and strain hardening. The thermal equation for the temperature was modified to stabilize temperature distribution using a Petrov-Galerkin method. The evolution equation for strength was calculated using a streamline integration method. Predicted strength was compared with experiments. Based on crystal plasticity, texture evolution was predicted during FSW of AA6061.