Authors: Janina Setina, V. Akishins, L. Petersone
Abstract: The new generation of high silica materials with high thermal resistance was created by
leaching of chopped glass fibre. These materials with low thermal conductivity are inert to the
majority of chemical reagents, resistant to organic and mineral acids, weak alkali, water and highpressure
steam. High silica chopped strand mats are non-woven fabrics designed for using in a wide
range of insulation and protection applications at temperature till 11000C.
The technology and quality of leaching process of initial Si-Al-Na glass widely depends on
quality of fibre surface characteristics, i.e., roughness of surface of glass filaments. The surface
roughness of the fibre before leaching is a function of chemical durability, therefore it depend on
content of Al2O3.
The thermal conductivity (within 20…10000C) of chopped strand mats directly depends on the
surface roughness.
The morphology and compositional profiles of surface of glass fibre before and after leaching
were investigated using AFM, SEM, X-ray microanalysis and X-ray powder diffractometer.
The different defects for fibre with content of Al2O3 <2.5% and high roughness namely
cracking and crystalline deposits of Na2SO4 on top and into pores of fiber after leaching have been
identified. The presence of sodium ions on surface of fibre decreases the heat insulation properties
of mats.
The structure of glass filaments surface was investigated in order to clarify the influence of
surface characteristics on thermal conductivity of high silica glass fibre non-woven fabrics.
193
Authors: Janina Setina, V. Akishins
Abstract: The article gives an overview of suitability of three kinds of phosphorus-containing glass
systems: phosphate, alumosilicate phosphate and fluorophosphate for production of thick-films.
Amorphous compositions based on metaphosphate glasses characterize high electric resistivity,
thermal expansion coefficients matching with substrate, appropriate viscosity-temperature
relationship, and suitable chemical reactivity, that they can be applied in thick-film technology for
screen printed resistors on alumina substrate as an alternative of lead borosilicate glasses.
Alumosilicate phosphate glasses are the base for the wide range of glass-crystalline high
temperature materials (operating up to 10000C) for sealing of the silicon chip in microelectronics.
Perfect adhesion of glass ceramics with substrate (the transition zone 5-7.5 μm) is provided by the
formation of chemical bond with the oxidized surface of silicon and by the occurrence of analogous
structural elements on the silicon surface and in the glass-ceramics.
Due to the unique optical properties, low melting temperature of fluorine containing
borophosphate glasses (FBP) can be used as brazing material (optical glue) for SiO2 glass optical
fiber construction knots.
1111
Abstract: Cordierite was obtained from the mixture of aluminum hydroxide, sand, different
magnesium compounds by a solid-state reaction method. The effect of dolomite doping on
phase-transformation kinetics and microstructure has been investigated during thermal
treatment by keeping a stoichiometric cordierite compound.
Adding of dolomite has been used as a flux for preparation of a cordierite precursor by a
coprecipitation process.
Subsequently, DTA and XRD analyses were conducted to identify the phases formed in
the sintered products. Morphological changes of the ground mixtures and sintered product
were observed using SEM.
The crystallization process of metastable quartz like μ-cordierite can be obtained at
1250…13000C. In this range of temperature form other compounds, such as spinel, quartz.
Increase of sintering temperature and prolonged holding times promote the formation of only
one phase – indialite or α-cordierite, the hexagonal form of cordierite.
Experimental observation shows two steps in the solid-state reaction. First step – formation
of volatiles compounds and pores, second – formation and growing of crystalline phases.
Evolution of CO, CO2 and H2O that occurred during the thermal treatment of compositions
is very important fact in the nucleation process. The intensity of crystallization depends on
the gas volume and amount of pore in the sample. The experiments indicated that the intrinsic
concentration of volatiles like CO, CO2, H2O influence the appearance of the cordierite phase.
SEM photographs sowed that crystallization of cordierite start on the surface of pore.
Growth of α-cordierite inside of pores is considerably affected by the time of thermal
treatment and amount of adding of dolomite. A remarkable change in peak intensity of XRD
patterns of the compositions was observed.
Up to 20 wt. % addition of dolomite to the precursor allowed the fabrication of synthetic
cordierite at lower temperature.
77
Authors: Janina Setina, V. Akishin, J. Vaivads
231