Papers by Author: Jian Song

Abstract: In this paper, the turning process of 45# steel was simulated and analyzed based on the metal cutting finite element analysis software DEFORM-3D. The analysis result of cutting force was gained. However, due to some reasons of the software itself, there is noise data in analysis results. Thus, it’s needed to filter the data to extract useful information. The selected short-duration and steady-state cutting force data was processed with the use of six-sigma rule through mathematical statistics analysis. As a result, some bad data were rejected. Noise data was filtered out via wavelet analysis and the processed function curve of cutting force that changes with time during the whole cutting course was gained.

Abstract: To meet the need of high precision and speed, the movable parts of a high speed machining center should be as light as possible with high stiffness, which can be realized effectively via structure topology optimization. In this paper, structure topology optimization of the spindle box of a type of machining center was carried out based on the software of OptiStruct of HyperWorks. In the course of design, a stiffness criterion was put forward to deal with the uncertainty of cutting load on a machining center. And based on the criterion, the load boundary condition of the spindle box model was defined. And a clear structure was finaly obtained in the postprocessor of OptiStruct.