Papers by Author: Jin Bao Lin

Abstract: Cyclic extrusion compression (CEC) is an effective severe plastic deformation (SPD) process which can be used for fabricating ultrafine grained light materials such as magnesium alloys. This method introduces three-dimensional compression and shear stresses and the process can be repeated for a certain number of passes until the desired accumulated strain has been introduced. In order to reveal the effect of second phases on the microstructure developed in magnesium alloys during CEC, three different alloys (AZ31, AZ31-1wt.%Si and AZ91) were investigated after CEC 7 passes performed at 225°C. The experimental results show that the CEC process can effectively refine the microstructures of these alloys and the mean grain size achieved is 1.3µm, 1.5µm and 1.4µm, respectively. It is revealed that the grain size, grain shape and grain boundary structures are little affected by coarse phase Mg2Si but strongly affected by the fine phase Mg17Al12. The fine phase Mg17Al12 seems to increase the relative grain misorientations, hence enhancing the formation of high angle grain boundaries (HAGBs). It is expected that such changes are improving mechanical properties, subsequent forming behavior and surface quality.

Abstract: Microstructure and mechanical properties of Mg-6.0wt%Zn-0.5wt%Zr (ZK60) alloy were studied as a function of cooling rate. The temperature field and cooling rate during the casting process were investigated by use of finite element analysis (FEA) simulation. The results showed that the microstructure was refined and the eutectic phase distributed much uniformly with the increase of cooling rate. The increase of yield strength, ultimate strength and elongation can be ascribed to the strengthening effect of fine grain. Relationship between grain size and yield strength is consistent with the Hall-Petch formalism: 1/ 2 80.37 132.56 − = + d y σ .

Abstract: Microstructure evolution and mechanical properties of an AZ61 Mg alloy processed by cyclic extrusion compression were investigated. It is shown that CEC process may be applied successfully to AZ61 Mg alloys, and this leads to excellent grain refinement with grain size of ~0.8μm after 15 passes at 573K and to significant improvements in yield strength, ductility and hardness of AZ61 materials with slight compressive strength decreases. Dislocations were induced at initial stage of CEC process, and with increased deformation, tangled dislocations developed to form dislocation boundaries and subgrain boundaries, and then evolved into low angle grain boundaries (LAGBs) and high angle grain boundaries (HAGBs) which was regarded as continuous dynamic recovery and recrystallization (CDRR).

Abstract: Mg-10wt%Gd-3wt%Y alloy was cast in a step-like mould, which provided five different cooling rates. The dentrite morphology and hardness of the as-cast alloy from the surface to the center was investigated and the influence of the cooling rates on these was analyzed. It was indicated that there were two different trends for the hardness distribution: in the section of the step castings with the two slowest cooling rates, the hardness decreased with the increase of depth; while in the other three step castings the hardness increased with the increase of depth. Also it was founded that the hardness could be influenced by the grain boundary, dentrite morphology and dentrite arm spacing (DAS) in the alloy. At last, according to the standard deviation curves of the hardness, the chilled depths were about 5mm in 1st step and 10mm in 2nd step. And the other steps were fully chilled.