Papers by Author: Jun Suh Yu

Abstract: Porous composites containing ceramic fiber have been developed for the fabrication of SOFC seals. They were fabricated using glass powder and alumino-silicate chopped fibers. Effect of mixing ratios of ceramic fiber and glass on the leak rates and strength of the composite seals was investigated. In addition, seal performance of commercial glasses was compared with that of SiO2-BaO-B2O3 glass synthesized in this work. The leak rate of the composite seals containing 55 vol% glass was seven times higher than the one containing 75 vol% glass. The flexural strength of the composite seals was reduced to one fourth of the initial value as the porosity increased from 1 to 29%. The incorporation of alumino-silicate chopped fibers into a sealing glass degraded room temperature strength and increased leak rates due to increase in porosity with increasing fiber content. The viscosity of glass at the seal test temperature is presumed to affect the leak rate of the glass seal.

Abstract: Porous ceramic fiber composites were coated with pyrolytic carbon by the decomposition of infiltrated phenolic resin in a nitrogen atmosphere at 800
. The amount of carbon coating was varied to tailor the electrical conductivity of the carbon-coated composites. The electrical and thermal conductivity of the composites were measured at room temperature using a two-point method and a hot-wire one, respectively. Up to 30 wt% pyrolytic carbon, the electrical conductivity σ shows linearly increasing tendency and is fitted by the effective conductivity according to the parallel rule of a mixture σeff = ΣΧi ·σi with an effective conductivity of pyrolytic carbon σc= 0.42 S/cm. The thermal conductivity of the coated composites is in the range 0.05-0.08 W/mK and increases with carbon content.

Abstract: Porous ceramic fiber composites were coated with pyrolytic carbon by the decomposition of propane in a nitrogen atmosphere at 900°C. The amount of carbon coating was varied through adjusting deposition time to tailor the electrical conductivity of the carbon-coated composites. The electrical and thermal conductivity of the composites were measured at room temperature using a two-point method and a hot-wire method, respectively. Up to 7 wt% pyrolytic carbon, the electrical conductivity σ is linearly increased to 0.02 S/cm and well fitted by the effective conductivity according to the parallel rule of a mixture σ eff = Σ Χ i ·σ i with a conductivity of pyrolytic carbon σ c= 20 S/cm .The thermal conductivity of the uncoated and coated composites is in the range 0.065-0.075 W/mK and little affected by carbon coating presumably owing to the small amount of coated carbon in this work.

Abstract: Emissive carbon coating was prepared using a carbon black powder and a phenolic resin binder suspension. Interior of an alumina tube with an emissivity of 0.75 was coated with the emissive coating and its energy saving performance was investigated using a vacuumed alumina tube up to 1000°C. The vacuumed cavity temperature of the carbon-coated alumina tube embedded in an electrically heated furnace was always higher than that of the uncoated one for the same surface temperature of the tube. The cavity temperature difference between the carbon-coated and uncoated tube increased with the surface temperature of the alumina tube. At the surface temperature of 1000 °C, the cavity temperature difference reached about 20°C. Heating the carbon-coated alumina to raise the cavity temperature from an ambient temperature to 1000°C at a constant heating rate of 5°C/min yielded an energy consumption of 559 Wh, while the uncoated one resulted in energy consumption of 595 Wh. As the holding time to maintain the cavity temperature of 1000°C was extended to 120 min, the energy-saving increased from 6% to 11%.

Abstract: Electrically conductive porous Si/SiC fiber media were prepared by infiltration of liquid silicon into porous carbon fiber preforms. The series rule of mixture for the effective electrical conductivity was applied to the disc shaped samples to estimate their silicon content, effective electrical conductivity and porosity. The electrical conductivity was estimated by assuming the disc sample as a plate of equivalent geometry, i.e., same thickness, electrode distance and volume. As the volumetric content of silicon in a sample increases from 0.026% to 0.97%, the estimated electrical conductivity increases from 0.17 S/cm to 2.09 S/cm. The porosity of the samples measured by Archimedes principle was in the range of 75~83% and 1~4% less than the one estimated by the series rule of mixture for the effective electrical conductivity.