Papers by Author: Jun Wang

Abstract: In order to improve the grinding performance of end face grinding wheel, the ordered theory is applied to the design of grinding wheel. Based on the track equation of the end grinding, the effects of grinding parameters on the surface roughness are studied and compared with the workpiece appearance by grinding wheel with different abrasive patterns. The simulation results show that the surface roughness values are lower by the grinding wheel with phyllotactic pattern than other patterns. It will provide theoretical basis for designing abrasive ordered pattern of grinding wheel.

Abstract: In the area of grinding, ordering the abrasive gains is one of the key ways to improve the grinding wheel performance. In this article, the experimental investigations on the grinding temperature were carried out including using the superhard abrasive grinding wheel with phyllotactic, matrix, dislocation and disordered configuration, the temperature distribution of the grinding workpiece surface and the effects of grinding parameters on the temperature of workpiece surface have been obtained. The experimental results showed that the grinding temperature can be reduced efficiently by choicing the grinding wheel with abrasive phyllotactic pattern.

Abstract: In order to obtain a electroplated CBN cylindrical grinding wheel with ordered abrasive pattern, based on the phyllotaxis theory of biology, the cylindrical grinding wheel with phyllotactic pattern and its mask were designed, this wheel was fabricated with lithography mask electroplating technology, and also some problems on processes were investigated by experiments. The research results that the ordered abrasive pattern on cylindrical grinding wheel can be realized with the help of the phyllotaxis theory and lithography mask electroplating technology, which can give some references for making this kind of the engineered grinding wheel.

Abstract: In order to obtain the effects of abrasive configurations on the grinding force of superhard abrasive grinding wheel, an experiment was carried out, which grinds steel material by the use of electroplating CBN grinding wheel with different abrasive configurations, mainly including disordered, phyllotactic, matrix and dislocation configurations. The results show that under the experiment conditions, the grinding force of each grinding wheel will increase with the grinding parameters, the grinding force is smaller by the grinding wheel with orderly configurations than disordered configurations and under the same condition of experiment, the grinding force is smallest by the grinding wheel with abrasive phyllotactic configurations.

Abstract: In order to improve the performance of end face grinding wheel, the phyllotaxis theory is introduced into the design of the wheel. Meanwhile the movement track equation of the end grinding is established, and the effects of the phyllotactic coefficient on the grinding surface roughness are studied. The simulation results show that the lower surface roughness values can be obtained when choosing reasonable phyllotactic coefficient. It will provide theoretical basis for the ordered abrasive patterns of the end grinding wheel.

Abstract: To design a set of force-applying mechanism, simulate the stresses of workbench in vertical milling process and complete dynamic test of performance parameters by controlling the mechanism on the basis of the research of a testing stand of precision preserve of rolling functional components. This paper establishes a mechanical model to simulate the milling stresses of workbench, and makes use of the principle of the force and moment equal to deduce the functional relationships between the force of mechanism applying and the milling force, makes appropriate transformation according to the working principle of force-applying mechanism; adopt the “PC+NC” NC system architecture and use VB complete programming of the testing stand open NC system based on the multiple axis controller PMAC. Operators can achieve the function of testing stand by the established system interface. In the process of the test of performance parameters by testing stand, the force-applying mechanism applies milling force which could ensure test data accuracy and also save energy.

Abstract: In order to resolve the theorized design problems on the bionic non-smooth drag reduction surface of an arc-shaped revolution body, which mainly include the structure morphology and spatial arrangement of the non-smooth point, a kind of designing method on the bionic non-smooth drag reduction surface is presented based on biological phyllotactic theory, and the mathematical equation of the arrangement of the non-smooth point on the arc-shaped drag reduction surface has been established, the effects of the phyllotactic parameters on the arrangement form and density of the non-smooth point have been discussed, and the arrangement of the non-smooth point on an arc-shaped revolution body surface has been designed by using a 3D software. Research results have shown that the arrangement density of the non-smooth points increases with the decreasing of the phyllotactic coefficient, and the area ratio of the no-smooth point to the surface of revolution body increases with the geometric parameter of the non-smooth point.

Abstract: In order to achieve the controllability of the abrasive arrangement on the working surface of grinding wheel,a new kind of the superabrasive grinding wheel, which has defined abrasive grain cluster pattern, has been designed based on the phyllotaxis theory of biology, and fabricated with UV lithography method and electroplating technology. The analytical results indicate that the phyllotactic parameters influence on the abrasive arrangement configuration on the work surface of the superabrasive grinding wheel, so as to improve grinding performance of the grinding wheel, increasing the diameter of phyllotactic abrasive grain cluster and decreasing phyllotactic coefficient can increases the abrasive grain density of the surperabrasive grinding wheel surface. Electroplating experimental results show that the reasonable electroplating processes can reduce the faults of defined abrasive arrangement on the superabrasive grinding wheel surface.

Abstract: The surface texture of polishing pad is a key factor which determines the performance of polishing pad, and by altering the geometrical pattern of polishing pad surface, the surface texture of polished workpiece can be improved. In this paper, based on phyllotaxis theory in biology, the polishing pad with phyllotactic pattern has been designed and the effects of phyllotactic parameters on the surface texture of polishing pad have been discussed. Lastly, the polishing pads with phyllotactic pattern have been made with lithography and composite plating technology, and the influence of correlative plating parameters on plated coating have been investigated. The results indicated that the abrasive grain block density increase with the increasing of the diameter D of abrasive grain block and the decreasing of phyllotactic coefficient k, and the quality of electroplating is optimal when current density is 1A/dm2 and temperature is 30°C.

Abstract: In order to make the material removal distribution on polishing silicon surface more non-uniform during the chemical mechanical polishing (CMP), a kind of the bionic polishing pad with phyllotactic pattern has been designed based on phyllotaxis theory, and by polishing experiment, the effects of the phyllotaxis parameters on material removal distributions on silicon wafer surfaces are investigated. The research results show that the material removal distribution of polishing silicon surface more uniform and the edge rounding of polishing wafer can be decreased when the phyllotaxis parameters of the polishing pad are reasonably selected.