Papers by Author: Jung Il Lee

Abstract: Group B^I(Cu, Ag)-, B^II(Zn)- and B^III(Al, In)-doped Mg₂Si compounds were synthesized by solid state reaction and mechanical alloying. Electronic transport properties (Hall coefficient, carrier concentration and mobility) and thermoelectric properties (Seebeck coefficient, electrical conductivity, power factor, thermal conductivity and figure of merit) were examined. Mg₂Si powder was synthesized successfully by solid state reaction at 773 K for 6 h and doped by mechanical alloying for 24 h. It was fully consolidated by hot pressing at 1073 K for 1 h. The electrical conductivity increased by doping due to an increase in the carrier concentration. However, the thermal conductivity did not changed significantly by doping, which was due to much larger contribution of the lattice thermal conductivity over the electronic thermal conductivity. Group B^III(Al, In) elements were more effective to enhance the thermoelectric properties of Mg₂Si.

Abstract: The electroplating of nickel on the copper sheet for lead tap, which is one of the important parts of the secondary battery, has been conducted to improve functional properties such as electrical, thermal and mechanical properties. Materials used for secondary battery parts were known manufactured as cladding methods with different kind metal bonding by cold-roll process. In this study, the nickel was electroplated on the copper sheet and cold rolled and heat treated to evaluate the functional properties and to determinate the grain growth orientation and to investigate the texture formation. Grain growth direction and texture formation were analyzed by the X-ray pole figure. The influence of texture on the mechanical properties could be quantitatively confirmed by the results from the orientation distribution function and the tensile test. The heat-treated textures of the cold-rolled hybrid copper sheet were also investigated.

Abstract: Hydrogen energy had recognized clean systems and high energy carrier. Mg and Mg-based materials have been lightweight and low cost materials which had been 7.6wt.% hydrogen capacity. However, Mg and Mg-alloys were currently hinder by its high absorption/desorption temperature, and very slow reaction kinetics. Therefore, one of the most methods to improve kinetics focused on addition transition metal oxide. Addition to transition metal oxide in MgH_x powder produce MgH_x-metal oxide composition by mechanical alloy and it analyze XRD, EDS, TG/DSC, SEM, and PCI. This report considers kinetics by transition metal oxide rate and hydrogen pressure. In this research, we can see behavior of hydriding/dehydriding profiles by addition catalyst (transition metal oxide). MgH_x-5wt.%Fe₂O₃ composite was measured most high hydrogen capacity and fast kinetics.

Abstract: Sn-doped CoSb3 skutterudites were prepared by encapsulated induction melting and their electronic transport properties were examined. The Sn dopant generated excess charge carriers, which increased in concentration with increasing Sn doping content. However, the carrier mobility decreased with increasing doping content, indicating a decrease in the hole mean free path by impurity scattering. The Seebeck coefficient decreased and the electrical resistivity decreased slightly with increasing the carrier concentration due to the reduced carrier mobility by impurity scattering. The lattice thermal conductivity was dominant in the Sn-doped CoSb3 skutterudites.

Abstract: In the present study, the fluid flow and the heat transfer with solidification analyses for the Cu thin wire production by OCC (Ohno Continuous Casting) process. The OCC process is widely used to produce cylindrical column castings continuously, a number of researches have been focused on the OCC process. However, few researches on the production of Cu thin wire by the OCC process have been reported, therefore it is necessary to investigate and optimize the process variables of the OCC process when producing the Cu thin wires. A commercial multiphysics software was used to analyse to the flow pattern and the temperature distribution in the OCC system proposed in the present study. Effect of the casting speed, the OCC mold temperature, the melt temperature on the castablility of the thin Cu wire and flow pattern and temperature distribution of the melt were discussed. It is expected that the present study is able to give the design parameters of the OCC system for production of Cu thin wire before the actual OCC system construction.

Abstract: Thermal, electrical and mechanical properties of high purity niobium and tantalum refractory rare metals were investigated to evaluate the physical purity. Higher purity niobium and tantalum metals showed lower hardness due to smaller solution hardening effect. Temperature dependence of electrical resistivity showed a typical metallic behavior. Remarkable decrease in electrical resistivity was observed for a high purity specimen at low temperature. However, thermal conductivity increased for a high purity specimen, and abrupt increase in thermal conductivity was observed at very low temperature, indicating typical temperature dependence of thermal conductivity for high purity metals. It can be known that reduction of electron-phonon scattering leads to increase in thermal conductivity of high purity niobium and tantalum metals at low temperature.

Abstract: Non-stoichiometric Zn4-xSb3 compounds with x=0~0.5 were prepared by vacuum melting at 1173K and annealing solidified ingots at 623K. Electrical resistivity and Seebeck coefficient at 450K increased from 1.8
cm and 145K-1 for Zn4Sb3(x=0) to 56.2
cm 350K-1 for Zn3.5Sb3(x=0.5) due to the decrease of the carrier concentration. Hall mobility and carrier concentration was 31.5cm2V-1s-1 and 1.32X1020cm-3 for Zn4Sb3 and 70cm2V-1s-1 and 2.80X1018cm-3 for Zn3.5Sb3. Electrical resistivity of Zn4-xSb3 with x=0~0.2 showed linearly increasing temperature dependence, whereas those of Zn4-xSb3 with x=0.3~0.5 above 450 K tended to decrease. Thermal conductivity of Zn4Sb3 was 8.5mWcm-1K-1 at room temperature and that of Zn4-xSb3 with x≥0.3 was around 11mWcm-1K-1. Maximum ZT of Zn4Sb3 was obtained around 1.3 at 600K. Zn4Sb3 with x=0.3~0.5 showed very small value of ZT=0.2~0.3.

Abstract: The proper control of total impurities and oxygen contents of oxygen-free high conductivity (OFHC) copper prepared by vacuum high-frequency melting technique was studied using Mahalanobis-Distance (MD) outlier detection method as functions of raw material purities, vacuum pressure, melting temperature and holding time. The properties of vacuum-melted OFHC copper was examined by thermo-gravimetric analysis, differential scanning calorimetry, hardness test, macro and optical microstructure analyses and ultimate tensile test. In multivariate systems, the existence of outlier makes it difficult to analyze the system and oultier detection belongs to the most important tasks in experimental data analysis. Mahalanobis Distance is most commonly used as a diagnosis of existance of outlier in multivariate system. The relationship between experiment conditions and total impurities and oxygen contents can be defined with the regression analysis results. At this research, our desirable manufacturing conditions is to obtain the total impurities under 40 ppm and oxygen contents under 5 ppm. After this statistical approach, the suggested minimum maufacturing conditions are the purity of raw material was 4N, vacuum pressure was 10-1 torr, melting temperature was 1150°C and melt holding time was 20 minutes.

Abstract: The effect of transformation temperature and phase transformation characteristics by alloying method of CuZnAl shape memory alloy with a small of misch metal and Zr contents were investigated. The addition of misch metal and Zr was very effective for reducing the grain size. After solution treatment, the specimens were post-quench aged or step quenched at 373K to 623K for variation of hardness value. It was found that the hardness value was very increased at 473K and 523K. The fracture mode has been changed from trans granular brittle fracture to ductile fracture with void formation and coalescence by the addition of misch metal and Zr. Ageing of the β-phase decreased the Ms temperature, but that of the martensite phase increases the As temperature. The change in As temperature with post-quench aging can be attributed to recovery of order in the β-phase.

Abstract: The Arc melting technique was employed to synthesize the type I clathrate of Ba8Al16Si30 compound. Phase transformations during synthesis and homogenization treatment were investigated using X-ray diffraction (XRD) and thermal analysis (TG/DSC). Thermoelectric properties as functions of temperature and homogenization treatment time were evaluated in this study. Maximum ZT was 0.14 at 590K for homogenized at 1173 K for 168hrs specimen and it is strongly expected to show higher value above 600K.