Papers by Author: K.T. Hartwig

Abstract: Polycrystalline iron was deformed by eight ECAE passes using the route Bc to a total strain of 9.2. After deformation the material was annealed at temperatures up to 800oC. Scanning electron microscopy (SEM) and high-resolution electron backscatter diffraction (EBSD) were used to characterize both deformed and annealed structures. In the as-deformed state, the mean grain size is 650 nm and the volume fraction of high angle boundaries (VHAB) is 56%. Upon annealing there is a pronounced softening above 300oC. At the beginning of recrystallization, at about 400oC, the VHAB increases to 71%. The results indicate that discontinuous recrystallization is the main softening mechanism in severely deformed iron.

Abstract: Equal Channel Angular Extrusion is a widely adopted severe plastic deformation process capable of imparting large amounts of strain in a material via multiple passes through the die. In order to facilitate reinsertion of worked bars for multipass processing, reshaping is often required. Although this topic is rarely discussed in the literature, it is a significant step that can influence processing efficiency. This paper presents several reshaping options and makes recommendations for method selection based on the authors’ experiences with each.

Abstract: Severe plastic deformation (SPD) has been demonstrated to be the most efficient method to produce bulk metals with ultrafine grained (UFG, 100 nm < grain size d < 500 nm) and nanocrystalline (NC, d<100 nm) microstructures. Such metals exhibit some unique properties owing to their unusual microstructures such as high-energy, non-equilibrium grain boundaries. Efforts in the past two decades have focused on metals with face-centered cubic (fcc) structures. Recent experimental results have shown that UFG/NC metals with body-centered cubic (bcc) structures have some properties that are distinct from their fcc counterparts. Further, the majority of the fcc metals are very ductile and have relatively low melting points, making them easier to process using SPD. On the contrary, many bcc metals are refractory, and are very sensitive to interstitial impurities, rendering them difficult to work via SPD. In this article, we attempt to summarize the state-of-the-art of UFG/NC refractory metals processed by SPD, with focus on the microstructure and mechanical properties. Comparisons with UFG/NC fcc metals are made where appropriate. Outstanding issues and future directions are also addressed.