Papers by Author: Kang Deng

Abstract: The working conditions of the ceramic cores are extremely harsh with the development of the preparation technology and improvement of the use conditions in the hollow blades, which brings forward high request for the preparation and properties of the ceramic cores. In this paper, silica ceramic powders were firstly coated by the silicon resin. The obtained composite powders were used to prepare the ceramic cores by the dry pressing method. And the phase compositions, microstructure and properties of the ceramic cores with the sintering temperatures were investigated. The results showed that the composite powders prepared by the coating showed good formability. The sintering temperature promoted the formation of the cristobalite. With the increase of the sintering temperature, the porosity of ceramic cores gradually decreased, the shrinkage rate and bulk-density increased. The prepared ceramic cores at 1250°C had highest bend strength of 19.25Mpa.

Abstract: The flow state and velocity distribution of liquid metal in the FC-Mold and the influence rules by the magnetic flux density have been investigated when electromagnetic brake adopted, applying mercury as medium to simulate molten steel in the continuous casting process. The velocity measurement has been completed by the Ultrasonic Doppler Velocimeter (UDV) under various magnetic distribution and the influence laws of magnetic flux density on the liquid metal flow in the mold has been analyzed. The experimental results indicate that, when the upper and lower magnetic flux density is 0.18T and 0.5T respectively, a preferable control effect can be obtained, not only the free surface fluctuation can be compressed, but also a plug flow can be rapidly formed.

Abstract: The heat transfer in steel continuous casting process under mold oscillation was calculated, and temperature fluctuation phenomena was found in the initial solidification area, the maximum value was approximate 16 °C. The effect of different continuous casting parameters on temperature fluctuation were analyzed, and the temperature fluctuation was considered to be a key factor to the formation of oscillation marks. The Index of Temperature Fluctuation(ITF) was proposed to predict the effect of temperature fluctuation on the formation of billet surface defects.

Abstract: A direct current was imposed during the ageing treatment of cold worked Cu-Cr-Zr alloys. The effect of increasing current density and ageing time on the electrical conductivity and microhardness has been investigated. The electrical conductivity was found to increase by about 22% IACS to a maximum value of 90% IACS. Furthermore, the microhardness increased by 21 HV up to 176 HV. A number of Cr precipitates and Cr-rich clusters were observed after the ageing treatment with direct current. The direct current was found to significantly enhance the efficiency of precipitation which is most probably due to the electron wind force and the electromigration-induced mass transport.

Abstract: The CaZrO3 complex oxide ceramic was synthesized in the development of the potential refractory for melting of titanium alloy, the crucible ( 40XH40mm) was prepared by the solid sintering of mixture of powder (CaO:ZrO2 =1:1) with a small amount of TiO2 as additive at 1750°C. The melting of TiNi and Ti6Al4V was carried out in the inducting furnace under vacuum or/and Ar atmosphere. The interfacial reaction between the melts of alloys and CaZrO3 refractory was investigated by scanning electron microscope (SEM) with energy dispersive X-ray spectroscopy (EDS). It is found that, the thickness of interfacial reaction layer between the ceramic CaZrO3 and the melt of titanium alloys (TiNi and Ti6Al4V) is approximately 30-300 μm, there are few elements such as Ca, Zr, Ti, and Ni diffused through the interfacial reaction layer. These results may provide the basement to designing a novel refractory for melting of titanium alloys.