Papers by Author: Kazuhiko Honda

Abstract: The oxidation behavior of Fe–Si alloys at 1073K in air was investigated. The oxidation kinetics described by the parabolic rate law of diffusion controlled oxidation and the oxidation rate decrease with the increasing Si content. Fe-Si alloys were oxidized for different times at 1073K to obtain the same scale thickness of approximately 30μm. Observations of scale cross-sections indicated the structure of oxide scale and elemental distribution in oxide scales strongly depends on Si content. The oxide scale on Fe-Si alloys with low Si content consisted of three layers with an outer Fe₂O₃, an intermediate Fe₃O₄ and an inner FeO and some voids were formed in Fe₃O₄ and FeO layers. The Si-rich oxide layer was formed at the scale/alloy interface of Fe-Si alloys with high Si content. Furthermore, the amount of internal oxidation zone increased with the increasing Si content. Observations of scale cross-sections indicated that the structure of oxide scale and elemental distribution in oxide scale strongly depend on Si content.

Abstract: The solidification structure of a hot-dip Zn-11%Al-3%Mg-0.2%Si coating with a Ti addition on a steel substrate was investigated. Steel sheet was coated using a laboratory hot-dip galvanizing simulator. The coating was subsequently characterized via optical and high resolution scanning electron microscopy with EBSD and high temperature X-ray diffractometry. The hot-dip coating consisted of a combination of a Zn/Al/MgZn2 ternary eutectic structure, primary Al phase and MgZn2 phase. TiAl3 acts as a heterogeneous nucleation site for Al, which was shown to have perfect lattice coherency with TiAl3 as epitaxial Al growth from the TiAl3 was found. The growth direction of Al is along <110> and has a random texture, whereas Zn has a rather strong ND//<0001> fiber texture.