Papers by Author: Ke Feng Tang

Abstract: This paper analyses the influence of indenter’s vertex angle on the ‘trap’ effect of the semi-fixed abrasive plate (SAP) with discrete element method. The indenters of different degree vertex angle are generated by discrete element method, then the indenter is applied processing velocity, which let the indenter press into the SAP, finally three curves of normal force and displacement are gained. From the curves, the normal force of the indenters doesn’t increase quickly and stay in stable in the beginning, because the SAP is full of pore, which let the indenter easily press into the SAP. Through the above indenter simulation, the relations between the lasting time of the ‘trap’ effect and the indenter’s vertex angle are in reverse proportion, if the indenter’s vertex angle is smaller, the lasting time of the ‘trap’ effect of SAP is longer, and the size of large grain is an influence factor in the ‘trap’ effect of SAP.

Abstract: In order to get high precision balls used in oil exactor, Eccentric dual-rotating (EDR) V-groove lapping mode and Rotated dual-plates (RDP) lapping mode are applied for the batch processing of WC-Co cemented carbide balls of Φ35mm. After comparing two innovated modes, firstly EDR V-groove lapping mode is used in rough lapping stage for high efficiency, and then semi-finishing lapping stage, finishing lapping stage and polishing stage are carried out by RDP lapping mode. Through changing the processing parameters legitimately, including abrasive grain, adjustable rotating velocity and load, the rational course and parameters are defined, and WC-Co cemented carbide balls of Φ35mm satisfy the end products’ demand which means the sphericity is less than 1μm and the roughness of surface (Ra) is better than 50nm, so these balls can be applied in one-way hydraulic value used in oil exactor.