Papers by Author: Ki Gang Lee

Abstract: This research concerns the characteristics of ALA made of magnetically separated desulfurized fly ash (DFA) generated from the coal power plant having fluidized bed type boiler. Being believed that these alkali-rich components could be separated by magnetic separation, desulfurized fly ash was separated by using 10,000 Gauss magnets as magnetic desulfurized fly ash (MDFA) and non-magnetic desulfurized fly ash (DFA). The dependence of composition and sintering temperature on physical property of ALA was studied. It seems to be apparent that the glass phase which is one of the main problems in the ALA manufacturing process could not be controlled by the magnetic separation only, but the formation of pores could be considerably controlled by the magnetic separation. It is also clear that neither DFA nor MDFA can be used as raw materials for making ALA; however, magnetic separation of desulfurized fly ash from fluidized bed type boiler is effective to collect bloating components for self-bloating of ALA without addition of an extra bloating agent.

Abstract: To recycling the EAF dust as a ceramic raw material, the leaching concentrations of heavy metals (Zn, Pb, Cr, Cd) were analyzed with various pH and mixing ratios for EAF dust-clay bodies. The evaporation amounts of the some heavy metals were evaluated by measuring their total concentrations in the sintered bodies of EAF dust-clay mixtures with various mixing ratio and sintering temperature. TCLP test was conducted for evaluating the chemical stabilities of the heavy metal elements. The heavy metals in EAF dust are 'amphoteric metal' and leached a little at pH10. The leaching concentrations of heavy metal ion were effectively decreased by the formation of PSHP when adding the clay to the EAF dust and controlling the pH of the slurry at 12. Evaporation of heavy metal components were increased with increasing the sintering temperature and the contents of EAF dust. The leaching concentrations of heavy metal components were decreased with increasing the clay content and temperature.

Abstract: Thermal behaviors of EAF dust, water-washed EAF dust, and EAF dust/heavy clay mixtures with wet mixing process were characterized by TG/ DTA analysis. The ionic concentrations of some metal ions and anions in the supernatant from water-washing process were evaluated by ICP and IC analysis. Weight loss of water-washed EAF dust above the temperature range of 1000°C was significantly decreased because of the washing effect of chloride and sulfate compounds. The variation of volatile ZnO and PbO contents were not detected in 20wt% D dust-80wt% clay sample. The wet mixing process not only enhanced the homogeneous mixing of EAF dust and clay particles, but also reduced the volatilization of heavy metals(Zn, Pb, etc.) at the high temperature range.

Abstract: Brick samples were prepared through vitrification process with two different kinds of EAF dust. Leaching concentrations of various metal ions and anions for the bricks(20wt% EAF dust-80wt% clay) were evaluated by ICP and IC analysis. The results of leaching test showed that the concentration of ions leached from bricks were proportional to the square root of time and saturated with leaching time. The saturated concentrations of alkali and alkali-earth metal ions were 0.1-250ppm; on the other hand, the heavy metal ions were 0-0.084ppm. The efflorescence mechanism of EAF dust-clay bricks was studied by quantitative analysis for the effects of various metal ions and anions. Efflorescence formed on the brick surfaces which were immersed in DI water and dried slowly in the air were characterized by SEM, EDS and XRD. The results of EDS and XRD showed that the main component of the efflorescence was water soluble Na₂SO₄ .