Authors: Aloízio Geraldo de Araújo Jr., Leandro José da Silva, Túlio Hallak Panzera, Adriano Galvão da Souza Azevedo, Kurt Strecker
Abstract: It is known that the hydration of cement paste is influenced by a variety of factors, it is also known that some hydration products are gradually dehydrated at elevated temperatures. In doing so, different author studied the dehydration of hydrated cement pastes under different condition. In this work, samples of Hydrated Cement Paste (HCP) were prepared from Portland cement of high initial strength (CP V-ARI) with a water/cement ratio of 0.5. The morphological changes during hydration and dehydration by subsequent heat-treatments were analyzed by X-ray diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR). Thermal Gravimetric Analysis (TGA) was used to study the thermal stability of the HCP. Dehydrated cement powder samples (DCP) were obtained heat treating samples of HCP at 300, 500, 700 and 900°C. After 7 days of curing HCP samples exhibited no significant changes in its structure. HCP dehydrated at 500°C showed the absence of Ca (OH)2 and calcium silicate hydrate. At 700°C the formation of β-2CaO.SiO2, 3CaO.SiO2 and CaO is observed. During heat treatment at 900°C the HCP revealed a significant mass loss of 36%.
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Authors: Kurt Strecker, Helder B. Costa
Abstract: Basically, a traditional ceramic glaze is a thin layer of glass created on the ceramic surface to enhance the aesthetic appearance and also to waterproof the artifact. Almost all glazes are based on quartz, SiO2, and a flux such as Na2O or K2O, similar to the composition of common glass, which contains approximately 72% SiO2 and 15% Na2O, and is widely used as windows or in glass packaging. The current work investigated the formulation of glazes using recycled waste glass powder for firing temperatures of 1100 and 1250°C. Three transparent base glaze formulations were developed and by adding coloring agents such as iron, cobalt or copper oxide several colored glazes could be successfully produced. In this way, up to 30% of recycled waste glass powder could be incorporated into the glazes.
635
Authors: Marcelo José Bondioli, Juliana K.M.Faria Daguano, A.A. Palmeira, Claudinei dos Santos, Kurt Strecker
Abstract: Zirconia is a bioceramic material widely used for dental implants. In this work, the sinterability of nano-crystalline powders has been investigated by dilatometry in the temperature range of 1250 to 1400 0C with isothermal holding times of up to 8h. A slight increase in grain growth and an increasing linear shrinkage have been observed with increasing sintering temperatures. The sintered samples were submitted to Vickers' hardness and KIC tests and the results compared regarding the sintering conditions. It has been verified that satisfactory hardness and fractures toughness have been achieved after sintering above 1300 0C during 8h.
826
Authors: Claudinei dos Santos, Kurt Strecker, M.J.R. Barboza, Francisco Piorino Neto, Olivério Moreira Macedo Silva, Cosme Roberto Moreira Silva
Abstract: Commercial α−Si3N4, Al2O3 and a mixed yttrium and rare earth oxides, RE2O3, were
used as starting-powders. Powder batches were milled using different Al2O3/RE2O3 contents, as
additive. Hot-pressing was done at 1750oC-30 min-20MPa in N2 atmosphere. Specimens neat to
6x3x3mm3 were polished and characterized by XRD and SEM. Specimens were submitted to creep
tests, under compressive stresses between 100 and 350 MPa at temperatures ranging from 1250 to
1300oC in air. Higher additive amounts resulted in larger grains of higher aspect ratios and in a
decreased anisotropy in the hot-pressed ceramics. The compressive creep behavior depends on the
intergranular phase content. While higher amounts of additives resulted in higher creep rates,
•
ε , and
higher stress exponents, n, the activation energy Qss, has been inferior for samples with lower
additive contents. Grain sliding has been identified to be the predominant mechanism responsible
for creep deformation of these ceramics.
667
Authors: M.J. Bondioli, Claudinei dos Santos, Bruno Galvão Simba, Kurt Strecker
Abstract: In this work, silicon carbide ceramics were developed by liquid phase sintering using
AlN-Y2O3 as additive. Two compositions were obtained using SiC powders and different contents
of AlN-Y2O3. The powders were mixed/homogeneizated and subsequently dried and
deagglomerated. Powder mixtures were compacted by cold isostatic pressing. Samples were
sintered at 2080oC, for 1h, under 0.2 MPa-N2 atmosphere. Sintered samples were characterized by
X-Ray diffraction and density. The oxidation behavior was investigated and related to the
densification and additive-content. Samples were submitted to the tests at 1200, 1300 or 1400oC, in
air for 120 hours. Weight gain of the samples is plotted as function of the exposure time, obtaining
the evolution of the oxidation on the surface of the samples. Based on the results, the parabolic
oxidation content (kp) and activation energy were determined. The results indicate that the samples
present parabolic behavior in all conditions. The activation energy results indicate that the
phenomena of diffusion of oxygen ions into the oxide layer and interfacial reactions between oxide
layer and intergranular phase are the responsible for oxidation mechanism.
616
Authors: Claudinei dos Santos, L.H.P. Teixeira, Kurt Strecker, Carlos Nelson Elias
Abstract: In this work, the effects of alumina additions on the properties of the ZrO2-Al2O3
ceramic composites were investigated. Samples of ZrO2 with Al2O3 additions varying
between 0 and 30wt-% were prepared. The powder mixtures were milled, compacted by
uniaxial cold pressing and sintered at 16000C, in air, for 2 hours. The sintered samples were
characterized by their relative density, phase composition and microstructure. As mechanical
properties at room temperature, their Vickers hardness and fracture toughness were
determined: In all sintering conditions and Al2O3 amounts, the samples presented relative
density higher that 99%. The Al2O3 addition produces a linear increase of the hardness,
reaching values between 1350 and 1610 HV for the addition of 0 and 30% of alumina,
respectively. The fracture toughness was near to 8 MPam1/2 in all conditions. The phase
composition, microstructure and relative density were correlated in order to interpret the
mechanical properties obtained.
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Authors: Kurt Strecker, Claudinei dos Santos, M.J. Bondioli, Michael J. Hoffmann
Abstract: In this work, SiC ceramics were prepared by liquid phase sintering using 10 wt.% of AlN
and Y2O3 mixtures in the proportion of 4:1 and 2:3 as additives Sintering was done in a graphite
resistance heated furnace at 2080oC under 0.2 MPa N2 atmosphere for 1h. Part of the samples was
further heat-treated at 2000oC for 4h to allow grain growth. The microstructures of the sintered
samples were analyzed using polished and plasma etched surfaces. Furthermore, relative densities,
weight loss during sintering and SiC-polytype distributions are reported.
532
Authors: Claudinei dos Santos, L.H.P. Teixeira, J.K.M.F. Daguano, Kurt Strecker, Carlos Nelson Elias
Abstract: In this work the influence of isothermal sintering time on the microstructural
development of ZrO2-Al2O3 composite was studied. Powder mixture of ZrO2 containing 20
wt% Al2O3 was prepared by milling, compaction and sintering at 16000C, in air. The
isothermal sintering time at 16000C was varied between 0 and 1440 min. The sintered
samples were characterized in terms of phase composition and relative density. Their
microstructures were characterized by grain size distributions and average grain size. These
results were evaluated using the classic grain growth equation as a function of time,
determining the grain growth exponent of these materials. Furthermore, the microstructural
aspects were related to the mechanical properties (Vicker’s hardness and fracture toughness)
of these composites.
526
Authors: Claudinei dos Santos, Kurt Strecker, Francisco Piorino Neto, Cosme Roberto Moreira Silva, Flávia A. Almeida, Rui F. Silva
Abstract: The objective of this work was to evaluate the creep behaviour of Si3N4 based ceramics obtained by uniaxial hot-pressing. As sintering additive, an yttrium-rare earth oxide solid solution, designed RE2O3, that shows similar characteristics to pure Y2O3, was used. Samples were sintered using high-purity α-Si3N4 powder, with additive mixtures based on RE2O3/Al2O3 or RE2O3/AlN, at 5 and 20 vol.%, respectively. The sintered samples were characterized by X-ray diffractometry,
scanning electron microscopy and density. Specimens of 3x3x6 mm3 were submitted to creep tests, under compressive stresses between 100 and 350 MPa at temperatures ranging from 1250 to 13750C in air. Samples with RE2O3/Al2O3 showed β-Si3N4 as crystalline phase, with grains of high aspect
ratio, and a relative density around 99% of the theoretical density. The Si3N4/RE2O3/AlN samples presented α-Si3N4 solid solution, designed α-SiAlON, with a more equiaxed microstructure and slightly lower relative density (96-98%). The results of creep tests indicated that these ceramics containing α-SiAlON are the more creep resistant, with steady-state creep rates around 10-4 h-1,
with stress exponents (n) in the range 0.67-2.53, indicating grain boundary sliding as the main creep mechanism.
759
Authors: Claudinei dos Santos, Kurt Strecker, M.J.R. Barboza, Sandro Aparecido Baldacim, Francisco Piorino Neto, Olivério Moreira Macedo Silva, Cosme Roberto Moreira Silva
Abstract: a−SiAlON (a’) is a solid solution of a−Si3N4, where Si and N are substituted by Al and O, respectively. The principal stabilizers of the a’-phase are Mg, Ca, Y and rare earth cations. In this way, the possible use of the yttrium-rare earth oxide mixture, CRE2O3, produced at FAENQUIL, in obtaining these SiAlONs was investigated. Samples were sintered by hotpressing at 17500C, for 30 minutes, using a sintering pressure of 20 MPa. Creep behavior of the hot-pressed CRE-a-SiAlON/b-Si3N4 ceramic was investigated, using compressive creep tests, in air, at 1280 to 1340 0C, under stresses of 200 to 350 MPa, for 70 hours. This type of ceramic exhibited high creep and oxidation resistance. Its improved high-temperature properties are mainly due to the absence or reduced amount of intergranular phases, because of the incorporation of the metallic cations from the liquid phase formed during sintering into the Si3N4 structure, forming a a’/b composite.
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