Papers by Author: Li Ming Xu

Abstract: High hardness surface coating sphere components are widely used in metal sealing ball valves. The spherical surface grinding texture influences the valve’s tribological performances such as friction, lubrication and wear of interacting surfaces. It can be used to develop the index of grinding parameter optimization. In this paper, based on the discussion of sphere generating grinding methods, the surface grinding texture is quantitatively analyzed. The space trajectory of abrasive particles during sphere grinding is studied. The trajectory mathematical models are built based on two kinds of sphere grinding manners and are verified by comparing the theoretical results against experimental measurements. The influence of grinding parameters on the texture is analyzed. Texture density are defined to quantitatively describe the surface texture. The relationship between grinding texture and ball valve performance is finally discussed. The conclusions can help to optimize the spherical surface grinding process.

Abstract: A novel principle of cup wheel grinding of rotating concave quadric surface was proposed. The mathematical model of machining process was established to prove the feasibility of precision grinding of rotating concave paraboloid based on the introduced principle. The conditions of non-interference grinding of concave paraboloid were mathematically derived. The processing range and its influence factors were discussed. The trajectory equation of abrasive particle was concluded. Finally, the math expressions of numerical controlled parameters was put forward in the process of grinding of the concave paraboloid.

Abstract: The feed drive system model of NC precision sphere grinding machine (MD6040) is constructed. Although a large number of researchers pay more attention on advanced controllers, most high performance machine tools still adopt PID (Proportion Integration Differentiation) controller today. In this paper, PDF (Pseudo-Derivative Feedback) controller and PDFF (Pseudo-Derivative Control with feedforward Gain) controller which evolved from PID controller are studied. The performance of PID controller, PDF controller and PDFF controller is investigated by simulation and experiment. Both simulation results and experiment results showed that PID controller has severe overshoot and less rise time, PDF controller has strong robustness and long rise time and PDFF controller possesses the advantages of the other two controllers. PDFF controller is more suitable for NC precision sphere grinding machine feed drive system.

Abstract: Spindle thermal deformation is the main error source of many precision profile grinders. In this paper, the relationship between spindle temperature and either radial or axial thermal deformation is studied based on experiments. The placement and amount of temperature sensors are optimized. Then a kind of thermal error modeling method based on support vector machine is presented and applied in the modeling of thermal error of profile grinding. The result shows the model is robust and the on-line accurate prediction of grinding thermal error is realized based on monitoring of temperature rise of spindle. Finally, the error compensation strategy is discussed for further application of thermal error modeling.

Abstract: This research is to investigate the dynamic characteristics of the grinding process. A kind of robust grinding wheel reciprocating arrangement is schemed out, which realizes the precise point-grinding machining. The grinding wheel reciprocating movement is driven by a linear motor to replace the traditional crank or hydraulic pressure drive device. Based on the time series method, the modal experimental analysis technique has been adopted in this paper. By acquiring acceleration signals of multiple positions of the grinding wheel slide, the dynamic characteristics are analyzed and the modal parameters of the structure are identified by virtual analysis program. The boundary condition of the finite element model is adjusted for optimizing its dynamic characteristic. The equivalent substructure is created and modified in order to improve the surface grinding quality. This study has got satisfying results. The grinding wheel movement realizes the self-regulation control and reduces the surface waviness and roughness during high speed point-grinding operation.

Abstract: The experimental results for silicon carbide (SiC) wheel with fine grit size grinding of silicon carbide (Si3N4) revealed that the grinding parameters affect not only the ground silicon nitride surface roughness, but also the degree of surface damage. There exists complex non-linear relationship between the grinding parameters and surface quality. Better surface roughness doesn’t surely mean less surface damage. A method of prediction of grinding quality based on support vector regression is then presented according to the condition of small samples. The result shows the prediction accuracy based on this method is obviously higher than neural network, which provides an effective way for optimizing the grinding parameters to ensure the grinding quality as well as grinding efficiency while grinding of silicon carbide using conventional abrasive.

Abstract: The influence of the ultrasonic vibrated diamond tool on the transition of ductile cutting to brittle cutting of the glasses is investigated by facing turning. It is understood that the critical depth of cut for the ductile cutting of the brittle materials is increased obviously by the ultrasonic vibrated diamond tool. The optical quality surface of the glasses is obtained, the surface roughness of which is less than0.03m. Finally, the relation between the roughness of machined surface and the cutting distance is studied experimentally.

Abstract: Chatter marks that limit ground surface finish have been observed in accurate grinding by using optical curve grinder. To reveal the mechanism of chatter marks, the relationships between grinding parameters and chatter marks are experimentally studied. The profile of the ground surface is analyzed through microscope as well as FFT method. It is found the dynamic characteristics of grinder and the vibration test are efficient tools for this study. Modeling of grinding chatter marks is proved effective for the result of simulation showing consistent with that of experiments. The results of study point out the way to eliminate chatter marks and establish the basis for detection and prediction of the marks.

Abstract: The fuzzy allowable intervals of the deflection, the vibration frequency and the fatigue strength of the shaft fixing grinding wheel are proposed in present paper based fuzzy set theory. According to fuzzy probability theory, the fuzzy reliability model of the rigidity, the fuzzy reliability model of the vibration and the fuzzy reliability model of the fatigue for the shaft fixing grinding wheel in internal grinding are given. The method is put into real example.