Papers by Author: Mrityunjay Singh

Abstract: As examples of the most typical methods to determine the shear strength of SiC/SiC composite joints, the tensile test of lap joined composite and the asymmetrical four point bending test of butt joined composite were analyzed by using finite element method with the interface element. From the calculation results, it was revealed that the strength in the tensile test was strongly influenced by the residual stress as the increase of the joint layer thickness. In the case of asymmetrical bending test, it was found that the crack initiation point would move due to the residual stress and the strength was also affected by the joint layer thickness.

Abstract: Robust bonding and integration technologies are critically needed for the successful implementation of silicon carbide based components and systems in a wide variety of aerospace and ground based applications. These technologies include bonding of silicon carbide to silicon carbide as well as silicon carbide to metallic systems. A diffusion bonding based approach has been utilized for joining of silicon carbide (SiC) to silicon carbide sub-elements for a micro-electro-mechanical systems lean direct injector (MEMS LDI) application. The objective is to join SiC sub-elements to from a leak-free injector that has complex internal passages for the flow and mixing of fuel and air. A previous bonding approach relied upon silica glass-based interlayers that were non-uniform and not leak free. In the newly developed joining approach, titanium foils and physically vapor deposited titanium coatings were used to form diffusion bonds between SiC materials using hot pressing. Microscopy results show the formation of well adhered diffusion bonds. Initial tests show that the bond strength is much higher than required for the component system. Benefits of the joining technology are fabrication of leak free joints with high temperature and mechanical capability.

Abstract: As examples of the most typical methods to determine the shear strength of SiC/SiC composite joints, the asymmetrical four point bending test of butt joined composite, the tensile test of lap joined composite and the compressive test of double-notched composite joint were analyzed by using finite element method with the interface element. From the calculation results, it was found that the shear strength in the asymmetrical bending test was controlled by both the surface energy and the shear strength at the interface regardless of their combination although the strength in the tensile test or the compressive test was governed by the surface energy when the shear strength was large. Also, it was revealed that the apparent shear strength of the composite joint obtained experimentally might be affected by the combination of the surface energy and the shear strength at the interface.

Abstract: In order to examine mode-I & II type fracture behavior of ceramic joints, the interface element was proposed as a simple model which represents the mechanism of failure in an explicit manner. It was applied to the analyses of four point bending test and asymmetrical four point bending test for SiC/SiC composite specimen joined by ARCJoinTTM. By using a new type interface potential, which is a coupled function of opening and shear deformations, both the bending and asymmetrical bending tests were simulated. From comparison with experiments, surface energy at the interface between the joint and composite was estimated to be about 30 N/m regardless of the fracture mode. Also, from the comparison between the predicted strength and the experiments for the tensile test of lap joint of SiC/SiC composites, it was found that the proposed method was considered to have a great potential as a tool to study the failure problems whose fracture type was a mixture of mode-I & II.