Papers by Author: Rob Hui

Abstract: In this study, an addition of Co and Cu oxides to Sm0.2Ce0.8O1.9 (SDC) was studied to improve the SDC sinterability. It has been found that both Co and Cu oxide are very effective as sintering aids, and the SDC sintering temperature can be reduced from 1400°C without aids to below 1000°C with only 1at.% of either Cu or Co. As compared to the pure SDC, a slight decrease of ionic conductivity was observed in SDC with Cu sintering aid. There is no obvious effect on electrochemical property of SDC with Co sintering aid under 2.5at.%.

Abstract: Intermediate temperature SOFC components, such as dense, nanostructured SDC electrolytes (samarium doped ceria) and porous anode sublayers were fabricated by suspension plasma spraying using an axial feed dc plasma torch. The liquid carrier employed in this approach allowed for controlled injection of much finer particles than in conventional thermal spraying, leading to thin coatings with a refined microstructure. Dense, thin (<10(m) and non-fractured electrolytes were created. Various processing routes for SOFC half-cells, using tape-cased, plasmasprayed and suspension-sprayed anodes, were explored. Loss of integrity and non-continuous coverage of the anode constituted the principal difficulties in the subsequent electrolyte deposition. The role of suspension feedstock particle size is discussed. Amongst various schemes investigated, a processing route that employs sequential suspension plasma spraying steps for both the electrolyte and the anode, using relatively large primary particles in the feedstock, constituted the most promising approach.