Papers by Author: S. Pratihar

Abstract: This paper summarizes the results of a neutron diffraction study of a single weld bead on a rectangular austenitic stainless steel plate. The measurement was carried out at SALSA, the engineering strain scanner at the ILL, Grenoble, France. The work has been carried out under the European NET project, and is a round robin exercise of residual stress simulation and validation benchmark in a stainless steel bead-on-plate (BOP) weldment. A monochromatic beam of wavelength 1.494 Å was used and the lattice spacing of {311} crystallographic plane was measured. The principal strain measured in the plate was corrected by measuring small cube sample of 3×3×3 mm3 as stress free reference. The measured strain was then used to calculate the principal stress distribution. Finally, the measured strain was compared with the strain measured in a similar specimen in a pulsed neutron source by the time-of-flight (TOF) technique.

Abstract: There have been many theoretical studies to predict the stress fields around the tip of a growing fatigue crack. However, until recently the highly-localized, small scale nature of the stresses has meant that direct measurement has not been possible. With the current generation of synchrotron X-ray sources, sub-millimetre sampling dimensions are now possible, and it has become possible to evaluate directly the stresses at the tip of a fatigue crack and to see how the stresses evolve as the result of an overload, for example. In this paper we present results of synchrotron X-ray diffraction analysis of the stress fields around a fatigue crack in aluminium alloy 5091 (Al-Mg-Li-C-O); this is a dispersion-strengthened alloy with a fine grain size, which makes it ideal for such experiments. Compact tension (CT) specimens were prepared with constant amplitude fatigue loading. The energy dispersive X-ray diffraction (EDXRD) technique was used for measuring strains around the crack tip along the mid thickness of the specimen under in-situ loading. The measurement was carried out at the ESRF (European Synchrotron Radiation Facility), Grenoble, France on the ID15A beam line. The experimental crack tip stresses have been compared with the analytical fracture mechanics solution.

Abstract: Plastic anisotropy can affect the strains measured by neutron diffraction. If this is not properly accounted for significant errors can result in the calculated stresses. This paper illustrates addresses this issue using measurements of the residual strain field around a 60 mm long single weld bead deposited on the surface of a 17 mm thick stainless steel plate. Measurements were made on ENGIN-X, the engineering spectrometer at the ISIS facility of the Rutherford Appleton Laboratory (UK). Diffraction spectra from these measurements have been fitted using both single and multi-peak fitting approaches. Both residual strain and stress results have been presented for (111) and (200) single peak fits and compared to a multi-peak fit (Rietveld) analysis. Results from these analyses have revealed significant anisotropy in the response of the individual lattice planes. This effect is most severe in measurements carried out in the normal direction and is shown to be predicted using an elasto-plastic self-consistent model.

Abstract: The contour method, a newly-invented sectioning technique for residual stress measurement, has the potential to measure the cross-sectional residual stress profile of a weld in a simple and time-efficient manner. In this paper we demonstrate the capability of the contour method to measure cross-sectional residual stress profiles, which are compared with neutron diffraction measurements and show excellent agreement. The results provide useful information for safetycritical design of welded components and optimization of welding parameters, and also illustrate the potential of the contour technique as a powerful tool for residual stress evaluation.