Authors: Thomas Oberbach, Sabine Begand, Christian Kaddick
Abstract: Wear of the articulation partners in artificial joints for hip or knee is known to influence the in vivo survival rate of the implants. Wear amount can be strongly increased if third body wear occurs in the joint gap. Alumina ceramic is noted for a good wear resistance even under these worst case conditions. We tested the wear behaviour of the new dispersion ceramics ZTA (Zirconia Toughened Alumina) and ATZ (Alumina Toughened Zirconia) in comparison to alumina for the couplings ceramic on PE and ceramic on ceramic in a hip joint simulator in presence of third body particles.
161
Authors: Sabine Begand, Thomas Oberbach, M. Herrmann, Kerstin Sempf
Abstract: The primary purpose of this work was the examination of the surface and the strength of ATZ ceramic after hydrothermal treatment. Hydrothermal treatment of ATZ ceramic leads to changes of roughness and phase composition on the surface. The phase composition and the microstructure on the surface and within the peripheral zone were determined after applying a stepwise broad ion beam polishing technique and quantitative phase analysis. With this technique a penetration depth of the phase transformation of less than 14 µm was observed. Investigations of the cross sectional area by means of FESEM have shown a transformation zone of about 9 µm. Both methods lead to comparable results with a very small, morphologically changed peripheral layer. The study of the strength after ageing with different thickness of the samples showed that for a thickness of 2.0 mm there is no negative influence on mechanical behaviour. In consideration of this fact no significant change of tribological properties is expected.
157
Authors: Thomas Oberbach, Sabine Begand, Wilfried Glien
Abstract: Ceramic hip joint heads are used in the field of endoprosthetics for more than 30 years.
There are a lot of in vitro tests to determine the behaviour of these implants under body like conditions
that means hip simulator testing etc. But it is accepted, that these tests can only reflect ideal
conditions in vivo. Therefore it is necessary to examine also retrievals after different periods in
vivo. Six explanted ceramic heads after times in vivo between 0.5 and 19 years were investigated
concerning their geometrical dimensions and surface conditions.
1291
Authors: Thomas Oberbach, Sabine Begand, Wilfried Glien, Christian Kaddick
Abstract: Wear of hip implants is a significant problem for the life expectancy of artificial joints.
By using alumina ceramic on ceramic couplings the wear can be decreased. But for further
improvement of the safety of THR the aim is the development of new ceramic materials. For
orthopaedic applications an Alumina Toughened Zirconia Ceramic ATZ (80% ZrO2-20%Al2O3)
and a Zirconia Toughened Alumina ZTA (25% ZrO2-75%Al2O3) were tested regarding their
tribological behaviour by means of hip simulator testing after hydrothermal treatment. The absolute
wear amount for the aged samples after 5 million cycles is slightly increased on a very low level,
but even less wear than for common alumina pairings. In consideration of these excellent results
both dispersion ceramics are highly suitable for long term applications.
771
Authors: Sabine Begand, Thomas Oberbach, Wilfried Glien, J. Schneider
Abstract: Alumina and zirconia ceramics have been successfully used as materials for joint
endoprostheses. The present study has been aimed at combining the advantages of the two singlephase
materials, Al2O3 and ZrO2 while avoiding their disadvantages, by producing a composite
ceramic.
Within the scope of a study of an ATZ ceramic we tested the influence of aging by a hydrothermal
treatment on strength, phase composition and surface properties. We found that the hydrothermal
treatment of the ATZ ceramic did not significantly influence these parameters, unlike those of a
single-phase ZrO2 ceramic.
763
Authors: Sabine Begand, Thomas Oberbach, Wilfried Glien
Abstract: The aim of the examinations was to produce various dispersion ceramics in the range of
0 -100% Al2O3, and to determine the strengths and selected characteristics such as density, fracture
toughness KIC, thermal conductivity, elastic modulus and hardness. Furthermore, the phase
composition of all samples was examined by means of X-ray diffraction following Rietveld
refinement. The examinations showed that the material parameters can be specifically influenced by
the corresponding adjustment of the ZrO2 portion. The utilisation of the effects of the dispersion and
transformation reinforcement can be exploited particularly with the mixture 20 % Al2O3-80
ZrO2(Y-TZP). Significant differences between the two forming procedures – slip casting and
pressing – could not be established.
759
Authors: Thomas Oberbach, Sabine Begand, Wilfried Glien, Christian Kaddick
Abstract: Alumina and zirconia have been used for hip joint prostheses for decades. With mixtures
of both materials (ZTA and ATZ) mechanical strength can be increased. The resistance against
damaging of the surface of the ceramic articulation partners head and liner was investigated using a
special luxation apparatus (PI-3:1997-07, Endolab GmbH, Thansau, Germany). Both new ceramic
materials ZTA and ATZ showed a better resistance against roughening and damaging of the
stressed surface areas during the luxation test compared to alumina.
1235
Authors: Thomas Oberbach, Sabine Begand, Wilfried Glien
Abstract: Alumina and zirconia have been used in joint prostheses for decades. With mixtures of
both materials (ZTA and ATZ) mechanical strength can be increased. The wear behaviour was
investigated using standard and microseparation conditions. Both materials ZTA and ATZ showed
similar or better wear resistance compared to alumina.
1231
Authors: Sabine Begand, Thomas Oberbach, Wilfried Glien
Abstract: The aim of this study was to record corrosion behaviour of ZTA and ATZ ceramics under
hydrothermal conditions and under influence of boiling acids. Ageing was performed for 30 h and
for 100 h in an autoclave at 134 °C and at a pressure of 2 bar. The sample surface was characterised
with the help of measurements of surface finish, strength and microhardness, as well as by means of
determination of wetting angle of contact. Leaching behaviour was analysed by means of scanning
electron micrographs and weightings. The results of all tests with ZTA and ATZ ceramics
performed in connection with this survey showed positive results, i.e. neither acid treatment nor
hydrothermal ageing resulted in significant changes of properties.
1227
Authors: Sabine Begand, Thomas Oberbach, Wilfried Glien
Abstract: The ceramic materials Al2O3 and ZrO2 proved successful in hip joint endoprosthetics for
more than 20 years. The advantages of these materials are to be found in particular with the very
good properties like biocompatibility and wear resistance; thus, they are clearly ahead of
conventional materials like metal or PE. The increasing requirements regarding implants can only
be realised by means of improvement of the used materials. That is why we surveyed utilisation of
new dispersion ceramics consisting of Al2O3 and ZrO2. The first tests were aimed at
characterisation of the material regarding material features and measurement of burst load at the hip
joint heads. The results showed that both bending strength and burst load of the components could
be significantly improved. Thus, the new ZTA dispersion ceramic is perfectly suitable for use with
joint endoprosthetics.
1207