Papers by Author: Satoshi Morooka

Abstract: In order to form thin metal sleeve with the thickness of 0.03 mm, type 304 austenitic steel sheet was deeply drawn to a cup and spinning method applied to its body. The sleeve shows high strength with a dual-phase microstructure of fine austenite and transformed martensite. Pancaked austenite and martensite grains were highly elongated along RD (drawing direction) in the layer structure, and their grain width was about 100 nm. Dynamically recovered austenite grains were highly aligned from {101} to {101}. The strain-induced martensite grains mainly showed two components of {001} and {111}. Recover and recrystallization of the sleeve appeared at the temperature from 873 K to 1073 K. Annealed at 1073 K the austenite grains were mostly recrystallized with intensifying {101}, and the martensite grains were also reverse-transformed to austenite.

Abstract: Martensite morphology such as connectivity or dispersivity in ferrite (F)/martensite (M) dual-phase (DP) steels was investigated from topological viewpoint to reveal the effect of the martensite morphology on the mechanical properties. Topological analysis permits evaluation of the microstructural connectivity and dispersivity by measuring the number of handles, independent bodies and genus, etc. The topological analysis was performed on three-dimensional (3D) reconstructed images of the microstructure with different connectivity, dispersivity, volume fraction and hardness of martensite in DP steels that were prepared by changing the intercritical annealing temperature. The connectivity and the volume fraction of martensite increased while the dispersivity and hardness of it decreased with increasing annealing temperature. The effect of connectivity and dispersivity as well as volume fraction and hardness, in particular, on work hardening behavior was individually evaluated at a given strain.

Abstract: The very localized deformation processes have been found to be decisive for subsurface fatigue crack generation at the lower stress level such as the elastic incompatibility at boundaries where only a very small fraction of plastically deformed grains was detected. The material design and its microstructure modification to achieve higher fatigue resistance in long-life range are needed for the high strength alloys, which is one of the ways developing an ecomaterial. Novel systems have employed to clarify the substance crack generation and growth mechanisms of high strength alloys. The initial crack size highly depends on the maximum cyclic stress range, which implies a threshold of stress intensity range controlling mechanism. Heterogeneous microplasticity due to planar slip and restricted system is considered to play an important role on making the subsurface crack. Then, it should be progressed in the understanding of damage stage in high-cycle fatigue fracture process.

Abstract: This study highlites deformation behavior of austenitic and pearlitic steels by in-situ neutron diffraction and 3D/4D EBSD measurement with a particular attention to their hierarchy.In particular stress partitioning in these microstructures is examined from macroscopic as well as microscopic scale length levels, and they are correlated to each other.