Papers by Author: Sen Yang

Abstract: To extend the mould cycle duration and to reduce cost, a TiB2 particulate reinforced Cu based composite coating was produced on hot-working die steel substrate using laser cladding. The experimental results showed that TiB2 particles embedded in copper based alloy were in-situ synthesized during laser processing. An excellent bonding between the coating and the substrate was obtained. The microstructure of the coating was mainly composed of -Cu dendrites and dispersed TiB2 particles. The maximum microhardness of the coating was about 800HV0.2. The wear resistance of the coating was evaluated under room temperature dry-sliding wear test condition. Due to the presence of a large amount of TiB2 particles, the composite coating exhibited excellent wear resistance compared with that of substrate.

Abstract: To improve intergranular corrosion resistance of 304 stainless steel, a novel method, laser surface remelting combined with annealing treatment was adopted, which resulted in a high population of low  CSL boundaries, especially, twin boundaries (3) on the surface of the processed specimens. The grain boundary character distribution and effect of laser processing parameters on it were investigated. The experimental results showed that the maximum frequency of the low  CSL boundaries could attain 88.6% under the optimal processing conditions. The high fraction of the low  CSL boundaries led to a high corrosion resistance to intergranular corrosion.

Abstract: In order to improve wear resistance of carbon steel, laser cladding experiments were carried out using a 3kW continuous wave CO2 laser. The diameter of the laser beam was 3-5mm, the scanning velocity was 3-10mm/s, and the laser output power was 1.0-1.3kW. The experimental results showed that MoSi2/SiCP composites coating could be in-situ synthesized from mixture powders of molybdenum, silicon and SiC by laser cladding. A good metallurgical bond between the coating and the substrate could be achieved. The microstructures of the coating were mainly composed of MoSi2, SiC and FeSiMo phases. The average microhardness of the coating was about HV0.21300, about 6.0 times larger than that of steel substrate.

Abstract: In order to modify grain boundary character distribution (GBCD) and to improve intergranualr corrosion (IGC) resistance of 304 stainless steel, laser surface remelting experiments were conducted on 304 stainless steel using a 2kW CW Nd: YAG laser, and the effects of laser processing parameters on GBCD and corrosion resistance were investigated in detail under the optimal annealing condition (1220K 28h). The experimental results showed that combination of laser surface remelting and the following annealing treatment could change the GBCD remarkably and improve the IGC resistance of 304 stainless steel. However, there are no obvious effects of laser processing parameters on the final depth of the processed zone, although the depth of the molten pool increases with the increase of the laser output power or the decrease of the scanning velocity, and the subsequent GBCD and corrosion resistance.

Abstract: A layer of bioceramic HA was coated on laser gas nitrided and grit-blasted pure Ti substrates using plasma-spraying technique, respectively. X-ray diffraction analysis showed that the microstructures of the coating were mainly composed of HA, amorphous calcium phosphate and some minute phases of tricalcium phosphate, tetracalcium phosphate and calcium oxide. The experimental results showed that the 3-D TiN dendritic scaffold structure produced on the surface of pure Ti using laser gas nitriding technique in advance could anchor the HA coating and improved the interfacial adherence significantly as compared with those on the grit blasted surfaces.

Abstract: To accelerate the bone growth around a metallic implant and to achieve the mechanical characteristics needed for biomedical applications, a HA/Ti composite coating was produced on NiTi alloy substrate by laser cladding. The chemical compositions, microstructures and surface morphology of the cladded layer were analyzed using energy dispersive X-ray spectroscopy (EDX), scanning electron microscopy (SEM), and X-ray diffractometry (XRD). The experimental results showed that an excellent metallurgical bonding between the coating and the substrate was obtained. Owing to decomposition of HA under irradiation of high power laser, the microstructures in bioceramics coating were mainly composed of CaO, CaTiO3, Ti4P3, and HA phases. In vitro experimental result showed that HA/Ti composite coating made the bioactivity of NiTi alloy improve remarkably, which would promote the bone growth and could restrain Ni ion releasing from NiTi alloy.