Papers by Author: Seong Beom Lee

Abstract: An automotive bushing is a device used in automotive suspension systems to reduce the load transmitted from the wheel to the frame of the vehicle. A bushing is a hollow cylinder, which is bonded to a solid steel shaft at its inner surface and a steel sleeve at its outer surface. The relation between the force applied to the shaft and the relative deformation of a bushing is nonlinear and exhibits features of viscoelasticity. In this paper, an automotive bushing is regarded as nonlinear viscoelastic incompressible material. Instron 8801 equipment was used for experimental research and ramp-to-constant displacement control test was used for data acquisition. Displacementdependent force relaxation function was obtained from the force extrapolation method and expressed as the explicit combination of time and displacement. Pipkin-Rogers model, which is the direct relation of force and displacement, was obtained and comparison studies between the experimental results and the Pipkin-Rogers results were carried out.

Abstract: An automotive transmission (TM) rubber mount is a device that is used in automotive systems to cushion the loads transmitted from the vehicle body structure. A TM rubber mount is used to support the engine in the vertical direction. However, the dynamic behavior of loaded rubber mount is not yet known to a reasonable degree of accuracy. The relationship between the force applied to a TM rubber mount and the resulting deformation exhibits features of viscoelasticity. Therefore, in this study, viscoelastic properties were measured during ramp-toconstant displacement control tests. A force-displacement relationship for a TM rubber mount is important for multi-body dynamic numerical simulations. Hence, an explicit force-displacement relationship was developed and expressed in terms of a force relaxation function. A method that can be used to determine the force-displacement relationship from experimental data for a TM rubber mount was also developed. Solutions were obtained and the results were compared with experimentally measured force-displacement behavior. The predictions of the proposed forcedisplacement relationship were in very good agreement with the experimental results.

Abstract: In automotive applications, a particular area of concern is the relation between thermoelastically induced hot spots and noise and vibration in brake system. The finite element methods have been extensively used for thermal analysis applied to brake components. The two-dimensional model has been extended to an annular three-dimensional disc model in order to consider more realistic braking condition. In a conventional braking analysis, the interface pressure is assumed either constant or inversely proportional to radius. However, under the dynamic braking conditions, the frictional heat generated during braking causes thermoelastic distortion that modifies the contact pressure distribution. This paper describes the thermo-elastic instability arising from friction heat generation in braking and proposes the finite element methods to predict the variation of temperature and thermal deformation under single braking and repeated braking mode.

Abstract: The connecting rod is one of the most important parts of an engine system. It fits in between the crosshead and the crankshaft and converts the piston’s reciprocating motion to rotary motion with the crankshaft. The connecting rod is subjected to a complex state of loading. High compressive loads and high tensile loads are due to combustion and connecting rod’s mass of inertia, respectively. This is why the connecting rod is the most stressed part of an engine system. If the engine is operating, connecting rod fails, this could cause a critical situation. Therefore, the connecting rod should be able to withstand tremendous load and transmit a great deal of power smoothly. In general, the failure occurs at the big end of connecting rod. Hence, the connecting rod’s big end corner radius was taken as a design variable. Also, three dimensional finite element analyses were performed. From these results, the stress distribution was estimated and the value of the corner radius was optimized.

Abstract: An automotive transmission rubber mount is a device used in automotive systems to cushion the loads transmitted from the vehicle body structure. TM (transmission) rubber mount has been used to support engine in the vertical direction. In this study, the rubber specimens of the transmission mount are tested to obtain the hyperelastic and viscoelastic properties by the static and dynamic test, respectively. Uni-axial tension test, biaxial tension test, and pure shear test are carried out and Mooney-Rivlin constants are obtained from those static tests. Also, the viscoelastic properties such as storage and loss modulus are obtained from dynamic test. Using the static and dynamic test data, the dynamic stiffness of TM rubber mount subjected to static and dynamic load are predicted with finite element analysis. Solutions allow for comparison between FEA and experimental results. It is shown that the predictions of FEA are close to the experimental results.

Abstract: Viscoelastic materials are used in automobiles and other products. However, because of theoretical complexity, it has not been easy to put all the energy exhausted into the automotive viscoelastic materials. Since time is the most important factor in the study of viscoelastic material, creep and stress relaxation functions are very important. In this study, a bushing was selected for special viscoelastic material. A bushing is a device used in automotive suspension systems to cushion the force transmitted from the wheel to the frame of the vehicle. A bushing is essentially a hollow cylinder which is bonded to a solid metal shaft at its inner surface and a metal sleeve at its outer surface. The shaft is connected to the suspension and the sleeve is connected to the frame. The cylinder provides the cushion when it deforms due to relative motion between the shaft and sleeve. The relation between the force applied to the shaft or sleeve and their deformation is nonlinear and exhibits features of viscoelasticity. A force-displacement relation for a bushing is important for multi-body dynamics numerical simulations. Hence, an explicit force-displacement relation has been introduced. The relation is expressed in terms of a force relaxation function. With Pipkin-Rogers model, the direct relation of force and displacement that has been derived from experiment and numerical simulation, the sinusoidal displacement was chosen and the relation of frequency and deformation for the viscoelastic material was studied.